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JIMS Box 3 1208-1353 (all models of 120, 131, or 135 Alpha, Beta and EVO Mount Engines (Including Kits) User Manual

Page 10

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555 Dawson Drive, Camarillo, CA 93012 Phone 805-482-6913 • Fax 805-482-7422

9

Rev I

9-12

No.1208-1353

A Division of Thiessen Products, INC

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STEP 6: Pushrods - Installation
Use the instructions in the supplied Screamin' Eagle pushrod and pushrod cover kit (H-D
No.17997-99A).
Note: Pour approximately two ounces of clean 20W50 H-D engine oil into each tappet bore

cover to ensure initial lubrication of the tappets.

STEP 7: Pushrod Covers - Final Assembly

If you have a 135 " engine and need more details on the Billet pushrod covers see 3001-IS in-
structions included with engine kit.

Make sure that the top and bottom O-rings are fully seated.

• Slide the top & bottom pushrod covers apart.
• Gently push the bottom cover into its O-ring.
• Hold the bottom cover in place while you push the top cover into its O-ring.
• Make sure the spring cap is down against the spring.
• Install the lock clips – See Fig. 8
• Tilt and fit a lock clip up against the lip at the top of a pushrod cover.
• Use a round-shank standard screw driver as a lever to depress the spring cap as you slide the

clip along the screw driver shank and into position.

• Wiggle the clip to make sure it is fully seated.
STEP 8: Touch-up Paint H-D No.98600BF Procedure
Note: Only apply touch-up paint when the parts to be painted and the room temperature are

between 75 and 90 degrees Fahrenheit.

• Black wrinkle paint is sensitive to the temperature at which it is applied.
• If it is too cold when applied, the "wrinkles" may be too fine and not match the factory

finish.

• Shake the bottle vigorously for a full two to three minutes to completely mix the paint.
• Apply paint only to bare metal surfaces as necessary to blend with the undamaged

paint.

• Heat freshly painted area to between 100 and 130 degrees to obtain the correct wrinkle ef-

fect.

• 100 degrees feels warm
• 130 is too hot to touch for more than a few seconds.
• Hot tap water typically does not exceed 120 degrees.
• Let paint then set for one hour or until dry to a light touch.

Fig.8