No.1807-is, Rev d 9-08 – JIMS 1807 User Manual
Page 2

555 Dawson Drive, Camarillo, CA 93012 Phone 805-482-6913 • Fax 805-482-7422
555 Dawson Drive, Camarillo, CA 93012 Phone 805-482-6913 • Fax 805-482-7422
W
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All JIMS parts are guaranteed to the original purchaser to be free of manufacturing defects
in materials and workmanship for a period of six (6) months from the date of purchase.
Merchandise that fails to conform to these conditions will be repaired or replaced at JIMS
option if the parts are returned to us by the dealer (purchaser) within the six (6) month
warranty period or within ten (10) days thereafter.
In the event warranty service is required, the original purchaser must call or write JIMS
immediately with the problem. Some problems can be rectified by a telephone call and need
no further course of action. A part suspected of being defective must not be replaced by a
dealer without prior authorization from
JIMS. If it is deemed necessary for JIMS
to make an evaluation to determine
whether the part is defective, it must be
packaged properly to prevent further
damage and be returned prepaid to
JIMS with a copy of the original invoice
of purchase and a detailed letter outlin-
ing the nature of the problem, how the
part was used and the circumstances at
the time of failure. If after an evaluation
has been made by JIMS and the part
was found to be defective, repair,
replacement or credit will be granted.
Rev D
9-08
No.1807-IS
Rev D
9-08
No.1807-IS
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1.) JIMS shall have no obligation in the event a JIMS part is modified by any other person
or organization.
2.) JIMS shall have no obligation if a JIMS part becomes defective in whole or in part as a
result of improper installation, improper maintenance, improper use, abnormal
operation, or any other misuse or mistreatment of the part.
3.) JIMS shall not be liable for any consequential or incidental damages resulting from the
failure of a JIMS part, the breach of any warranties, the failure to deliver, delay in
delivery, delivery in non-conforming condition, or for any other breach of contract or
duty between JIMS and a customer.
4.) JIMS parts are designed exclusively for use in Harley-Davidson
®
Motorcycles. JIMS
shall have no warranty or liability obligation if a JIMS part is used in any other
application.
7. Recheck lock nut, close covers, and install your pushrod clips.
8. Turn motor over several times to pump oil into the Powerglide II tappets. You should
turn the motor over until the oil light goes out, or when the oil is returning back to
the oil tank.
CAUTION: Use 20-50W motorcycle oil with your new tappets. New motors, after the
first 50 miles change oil, oil filter and run the new tappets for 500 miles using 20-50W
motorcycle oil.
7. Recheck lock nut, close covers, and install your pushrod clips.
8. Turn motor over several times to pump oil into the Powerglide II tappets. You should
turn the motor over until the oil light goes out, or when the oil is returning back to
the oil tank.
CAUTION: Use 20-50W motorcycle oil with your new tappets. New motors, after the
first 50 miles change oil, oil filter and run the new tappets for 500 miles using 20-50W
motorcycle oil.
Pushrod Adjustments For POWERGLIDE II
JIMS No.1807 & No.1808
Threads
Wrench
Total Travel
Distance
Distance
per inch
Flats
Distance
Per Turn
Per Flat
24
15
.1042”
.0417”
.0069”
28
17
.1011”
.0357”
.0059”
32
18
.0937”
.0313”
.0052”
36
21
.0965”
.0275”
.0045”
40
24
.100”
.025”
.0042”
52
30
.0962”
.0192”
.0032”
Popular Pushrods
JIMS
®
Pro-lite
24
No.s 2380, 2400
Slim Jims
32
No.s 2404, 2369
Andrews
28
Andrews
32
Crane
28
New Time Savers
Crane
24
Old Time Savers
Crane
32
H.D.
32
S & S
32
Screamin Egl.
32
Rivera
40
Taper Lite
Rev Tech
36
W
WA
AR
RR
RA
AN
NTTY
Y
All JIMS parts are guaranteed to the original purchaser to be free of manufacturing defects
in materials and workmanship for a period of six (6) months from the date of purchase.
Merchandise that fails to conform to these conditions will be repaired or replaced at JIMS
option if the parts are returned to us by the dealer (purchaser) within the six (6) month
warranty period or within ten (10) days thereafter.
In the event warranty service is required, the original purchaser must call or write JIMS
immediately with the problem. Some problems can be rectified by a telephone call and need
no further course of action. A part suspected of being defective must not be replaced by a
dealer without prior authorization from
JIMS. If it is deemed necessary for JIMS
to make an evaluation to determine
whether the part is defective, it must be
packaged properly to prevent further
damage and be returned prepaid to
JIMS with a copy of the original invoice
of purchase and a detailed letter outlin-
ing the nature of the problem, how the
part was used and the circumstances at
the time of failure. If after an evaluation
has been made by JIMS and the part
was found to be defective, repair,
replacement or credit will be granted.
A
AD
DD
DIITTIIO
ON
NA
AL
L W
WA
AR
RR
RA
AN
NTTY
Y P
PR
RO
OV
VIIS
SIIO
ON
NS
S
1.) JIMS shall have no obligation in the event a JIMS part is modified by any other person
or organization.
2.) JIMS shall have no obligation if a JIMS part becomes defective in whole or in part as a
result of improper installation, improper maintenance, improper use, abnormal
operation, or any other misuse or mistreatment of the part.
3.) JIMS shall not be liable for any consequential or incidental damages resulting from the
failure of a JIMS part, the breach of any warranties, the failure to deliver, delay in
delivery, delivery in non-conforming condition, or for any other breach of contract or
duty between JIMS and a customer.
4.) JIMS parts are designed exclusively for use in Harley-Davidson
®
Motorcycles. JIMS
shall have no warranty or liability obligation if a JIMS part is used in any other
application.
Pushrod Adjustments For POWERGLIDE II
JIMS No.1807 & No.1808
Threads
Wrench
Total Travel
Distance
Distance
per inch
Flats
Distance
Per Turn
Per Flat
24
15
.1042”
.0417”
.0069”
28
17
.1011”
.0357”
.0059”
32
18
.0937”
.0313”
.0052”
36
21
.0965”
.0275”
.0045”
40
24
.100”
.025”
.0042”
52
30
.0962”
.0192”
.0032”
Popular Pushrods
JIMS
®
Pro-lite
24
No.s 2380, 2400
Slim Jims
32
No.s 2404, 2369
Andrews
28
Andrews
32
Crane
28
New Time Savers
Crane
24
Old Time Savers
Crane
32
H.D.
32
S & S
32
Screamin Egl.
32
Rivera
40
Taper Lite
Rev Tech
36