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No.1807-is, Rev d 9-08 – JIMS 1807 User Manual

Page 2

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555 Dawson Drive, Camarillo, CA 93012 Phone 805-482-6913 • Fax 805-482-7422

555 Dawson Drive, Camarillo, CA 93012 Phone 805-482-6913 • Fax 805-482-7422

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All JIMS parts are guaranteed to the original purchaser to be free of manufacturing defects
in materials and workmanship for a period of six (6) months from the date of purchase.
Merchandise that fails to conform to these conditions will be repaired or replaced at JIMS
option if the parts are returned to us by the dealer (purchaser) within the six (6) month
warranty period or within ten (10) days thereafter.
In the event warranty service is required, the original purchaser must call or write JIMS
immediately with the problem. Some problems can be rectified by a telephone call and need
no further course of action. A part suspected of being defective must not be replaced by a
dealer without prior authorization from
JIMS. If it is deemed necessary for JIMS
to make an evaluation to determine
whether the part is defective, it must be
packaged properly to prevent further
damage and be returned prepaid to
JIMS with a copy of the original invoice
of purchase and a detailed letter outlin-
ing the nature of the problem, how the
part was used and the circumstances at
the time of failure. If after an evaluation
has been made by JIMS and the part
was found to be defective, repair,
replacement or credit will be granted.

Rev D

9-08

No.1807-IS

Rev D

9-08

No.1807-IS

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1.) JIMS shall have no obligation in the event a JIMS part is modified by any other person

or organization.

2.) JIMS shall have no obligation if a JIMS part becomes defective in whole or in part as a

result of improper installation, improper maintenance, improper use, abnormal
operation, or any other misuse or mistreatment of the part.

3.) JIMS shall not be liable for any consequential or incidental damages resulting from the

failure of a JIMS part, the breach of any warranties, the failure to deliver, delay in
delivery, delivery in non-conforming condition, or for any other breach of contract or
duty between JIMS and a customer.

4.) JIMS parts are designed exclusively for use in Harley-Davidson

®

Motorcycles. JIMS

shall have no warranty or liability obligation if a JIMS part is used in any other
application.

7. Recheck lock nut, close covers, and install your pushrod clips.
8. Turn motor over several times to pump oil into the Powerglide II tappets. You should

turn the motor over until the oil light goes out, or when the oil is returning back to
the oil tank.

CAUTION: Use 20-50W motorcycle oil with your new tappets. New motors, after the
first 50 miles change oil, oil filter and run the new tappets for 500 miles using 20-50W
motorcycle oil.

7. Recheck lock nut, close covers, and install your pushrod clips.
8. Turn motor over several times to pump oil into the Powerglide II tappets. You should

turn the motor over until the oil light goes out, or when the oil is returning back to
the oil tank.

CAUTION: Use 20-50W motorcycle oil with your new tappets. New motors, after the
first 50 miles change oil, oil filter and run the new tappets for 500 miles using 20-50W
motorcycle oil.

Pushrod Adjustments For POWERGLIDE II

JIMS No.1807 & No.1808

Threads

Wrench

Total Travel

Distance

Distance

per inch

Flats

Distance

Per Turn

Per Flat

24

15

.1042”

.0417”

.0069”

28

17

.1011”

.0357”

.0059”

32

18

.0937”

.0313”

.0052”

36

21

.0965”

.0275”

.0045”

40

24

.100”

.025”

.0042”

52

30

.0962”

.0192”

.0032”

Popular Pushrods

JIMS

®

Pro-lite

24

No.s 2380, 2400

Slim Jims

32

No.s 2404, 2369

Andrews

28

Andrews

32

Crane

28

New Time Savers

Crane

24

Old Time Savers

Crane

32

H.D.

32

S & S

32

Screamin Egl.

32

Rivera

40

Taper Lite

Rev Tech

36

W

WA

AR

RR

RA

AN

NTTY

Y

All JIMS parts are guaranteed to the original purchaser to be free of manufacturing defects
in materials and workmanship for a period of six (6) months from the date of purchase.
Merchandise that fails to conform to these conditions will be repaired or replaced at JIMS
option if the parts are returned to us by the dealer (purchaser) within the six (6) month
warranty period or within ten (10) days thereafter.
In the event warranty service is required, the original purchaser must call or write JIMS
immediately with the problem. Some problems can be rectified by a telephone call and need
no further course of action. A part suspected of being defective must not be replaced by a
dealer without prior authorization from
JIMS. If it is deemed necessary for JIMS
to make an evaluation to determine
whether the part is defective, it must be
packaged properly to prevent further
damage and be returned prepaid to
JIMS with a copy of the original invoice
of purchase and a detailed letter outlin-
ing the nature of the problem, how the
part was used and the circumstances at
the time of failure. If after an evaluation
has been made by JIMS and the part
was found to be defective, repair,
replacement or credit will be granted.

A

AD

DD

DIITTIIO

ON

NA

AL

L W

WA

AR

RR

RA

AN

NTTY

Y P

PR

RO

OV

VIIS

SIIO

ON

NS

S

1.) JIMS shall have no obligation in the event a JIMS part is modified by any other person

or organization.

2.) JIMS shall have no obligation if a JIMS part becomes defective in whole or in part as a

result of improper installation, improper maintenance, improper use, abnormal
operation, or any other misuse or mistreatment of the part.

3.) JIMS shall not be liable for any consequential or incidental damages resulting from the

failure of a JIMS part, the breach of any warranties, the failure to deliver, delay in
delivery, delivery in non-conforming condition, or for any other breach of contract or
duty between JIMS and a customer.

4.) JIMS parts are designed exclusively for use in Harley-Davidson

®

Motorcycles. JIMS

shall have no warranty or liability obligation if a JIMS part is used in any other
application.

Pushrod Adjustments For POWERGLIDE II

JIMS No.1807 & No.1808

Threads

Wrench

Total Travel

Distance

Distance

per inch

Flats

Distance

Per Turn

Per Flat

24

15

.1042”

.0417”

.0069”

28

17

.1011”

.0357”

.0059”

32

18

.0937”

.0313”

.0052”

36

21

.0965”

.0275”

.0045”

40

24

.100”

.025”

.0042”

52

30

.0962”

.0192”

.0032”

Popular Pushrods

JIMS

®

Pro-lite

24

No.s 2380, 2400

Slim Jims

32

No.s 2404, 2369

Andrews

28

Andrews

32

Crane

28

New Time Savers

Crane

24

Old Time Savers

Crane

32

H.D.

32

S & S

32

Screamin Egl.

32

Rivera

40

Taper Lite

Rev Tech

36

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