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Operation, Worcester controls – Flowserve 90 Series Solenoid Block Kit User Manual

Page 7

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Flow Control Division

Worcester Controls

WCAIM2043

Solenoid Block Kit for Series 90 Modular Accessory System

7

Indications

Actuator/Valve

Failure Mechanism*

Failure Symptom

Direct-Acting

Reverse-acting

SPRING-RETURN

LOA

VALVE WON’T OPEN

Closed

N/A

(single three-way)

LOP

VALVE WON’T OPEN

Closed

N/A

DOUBLE-ACTING

LOA

VALVE WON’T MOVE

May Rotate

N/A

(single four-way)

LOP

VALVE WON’T OPEN

Closed

N/A

SPRING-RETURN POSITIONER

LOA

VALVE WON’T OPEN

Closed**

Closed

(dual three-way, SR-PC Block)

LOS

VALVE WON’T OPEN

Closed

Open

LOP

VALVE WON’T OPEN

Closed

Closed

DOUBLE-ACTING POSITIONER

LOA

VALVE WON’T MOVE

May Rotate

May Rotate

(dual three-way, DA-PC Block)

LOS

VALVE WON’T OPEN

Closed

Open

LOP

VALVE WON’T OPEN

Closed

Closed

SPRING-RETURN CONTROLLER

LOA

VALVE WON’T OPEN

Closed**

Closed

(dual three-way, SR-PC Block)

LOS

VALVE WON’T CLOSE

Open

Closed

LOP

VALVE WON’T OPEN

Closed

Closed

SPRING-RETURN CONTROLLER

LOA

VALVE WON’T MOVE

May Rotate

May Rotate

(dual three-way, DA-PC Block)

LOS

VALVE WON’T CLOSE

Open

Closed

LOP

VALVE WON’T OPEN

Closed

Closed

* LOA – Loss of Air; LOP – Loss of Power; LOS – Loss of Signal
** A pressure switch to detect an LOA condition is required in the M.A.S. unit to make it fail-safe.

1. “May Rotate” means that if one of the actuator chambers has more air in it than the other chamber, the difference in pressure caused by one

chamber bleeding down before the other may cause actuator rotation depending on the torque load on the actuator.

2. For “Open” and “Closed” conditions, “cross-line” mounting the actuator or “in-line” mounting the actuator “upside down” will reverse the

Failure Indication.

For example, a spring-return (single three-way) will go open on loss of power or air if it is set up as a fail-open valve.

3. Direct-Acting means that an increasing input signal will cause the positioner circuit board to drive the valve/actuator in a counterclockwise

(open) direction. (Controller is opposite).

Reverse-Acting means that an increasing input signal will cause the positioner circuit board to drive the valve/actuator in a clockwise (closed)
direction. (Controller is opposite).

3. OPERATION

a. SINGLE-ACTING AND DOUBLE-ACTING ON/OFF TYPE

(POSITIONER/CONTROLLER)

1. Solenoid is ported such that when not energized, the actuator

will be in its closed (clockwise) position.

2. Energizing the solenoid will cause the LED to light and will

provide air to the actuator to open (counterclockwise).

b. SINGLE-ACTING AND DOUBLE-ACTING MODULATING TYPE

(POSITIONER/CONTROLLER) – 120 VAC ONLY

1. Refer to POSITIONER/CONTROLLER Instruction Sheet

(WCAIM2045) for information regarding the operation of the
solenoid valves with these options.

c. FAILURE

MODES

See table below.