Operation, Worcester controls – Flowserve 90 Series Solenoid Block Kit User Manual
Page 7
Flow Control Division
Worcester Controls
WCAIM2043
Solenoid Block Kit for Series 90 Modular Accessory System
7
Indications
Actuator/Valve
Failure Mechanism*
Failure Symptom
Direct-Acting
Reverse-acting
SPRING-RETURN
LOA
VALVE WON’T OPEN
Closed
N/A
(single three-way)
LOP
VALVE WON’T OPEN
Closed
N/A
DOUBLE-ACTING
LOA
VALVE WON’T MOVE
May Rotate
N/A
(single four-way)
LOP
VALVE WON’T OPEN
Closed
N/A
SPRING-RETURN POSITIONER
LOA
VALVE WON’T OPEN
Closed**
Closed
(dual three-way, SR-PC Block)
LOS
VALVE WON’T OPEN
Closed
Open
LOP
VALVE WON’T OPEN
Closed
Closed
DOUBLE-ACTING POSITIONER
LOA
VALVE WON’T MOVE
May Rotate
May Rotate
(dual three-way, DA-PC Block)
LOS
VALVE WON’T OPEN
Closed
Open
LOP
VALVE WON’T OPEN
Closed
Closed
SPRING-RETURN CONTROLLER
LOA
VALVE WON’T OPEN
Closed**
Closed
(dual three-way, SR-PC Block)
LOS
VALVE WON’T CLOSE
Open
Closed
LOP
VALVE WON’T OPEN
Closed
Closed
SPRING-RETURN CONTROLLER
LOA
VALVE WON’T MOVE
May Rotate
May Rotate
(dual three-way, DA-PC Block)
LOS
VALVE WON’T CLOSE
Open
Closed
LOP
VALVE WON’T OPEN
Closed
Closed
* LOA – Loss of Air; LOP – Loss of Power; LOS – Loss of Signal
** A pressure switch to detect an LOA condition is required in the M.A.S. unit to make it fail-safe.
1. “May Rotate” means that if one of the actuator chambers has more air in it than the other chamber, the difference in pressure caused by one
chamber bleeding down before the other may cause actuator rotation depending on the torque load on the actuator.
2. For “Open” and “Closed” conditions, “cross-line” mounting the actuator or “in-line” mounting the actuator “upside down” will reverse the
Failure Indication.
For example, a spring-return (single three-way) will go open on loss of power or air if it is set up as a fail-open valve.
3. Direct-Acting means that an increasing input signal will cause the positioner circuit board to drive the valve/actuator in a counterclockwise
(open) direction. (Controller is opposite).
Reverse-Acting means that an increasing input signal will cause the positioner circuit board to drive the valve/actuator in a clockwise (closed)
direction. (Controller is opposite).
3. OPERATION
a. SINGLE-ACTING AND DOUBLE-ACTING ON/OFF TYPE
(POSITIONER/CONTROLLER)
1. Solenoid is ported such that when not energized, the actuator
will be in its closed (clockwise) position.
2. Energizing the solenoid will cause the LED to light and will
provide air to the actuator to open (counterclockwise).
b. SINGLE-ACTING AND DOUBLE-ACTING MODULATING TYPE
(POSITIONER/CONTROLLER) – 120 VAC ONLY
1. Refer to POSITIONER/CONTROLLER Instruction Sheet
(WCAIM2045) for information regarding the operation of the
solenoid valves with these options.
c. FAILURE
MODES
See table below.