Flowserve 191 000 Series - Manual

1 11.00
Flow Control Division
Kammer Control Valves
1 GENERAL INFORMATION
These instructions are designed to support you when
unpacking, installing and performing maintenance
work on the valves. Users and maintenance person-
nel should carefully read these instructions before
installing, operating or performing maintenance
work. There is a separate set of instructions for ac-
cessories (special seat/plug fittings, diaphragm ac-
tuators, handwheels, special seats, etc.).
These instructions do not contain any information
on Kämmer positioners. For this, see correspond-
ing instructions for the installation, maintenance,
troubleshooting, adjustment and operation of
Kämmer positioners.
To avoid damage or injury to personnel or equip-
ment, always heed all warnings and instructions.
Unprofessional reconditioning, the use of foreign
replacement parts or the performance of other
maintenance steps than those described here, may
cause a loss of efficiency or lead to personnel in-
jury or damage to parts, and render the warranty
void
1.1 UNPACKING
1.1.1 Each delivery includes a packing slip. When unpack-
ing, check all delivered valves and accessories us-
ing this packing slip.
1.1.2 Report transport damage to the carrier immediately.
1.1.3 In case of discrepancies, contact your nearest dealer.
1.2 INSTALLATION
1.2.1 Clean tubing prior to installing.
1.2.2 If possible, install the valve in an upright position (ac-
tuator on top), to ease maintenance. An upright in-
stallation position is important with low-temperature
applications, in order to keep the distance between
the packing material and the medium as large as pos-
sible. The packing material then retains the ambient
temperature as much as possible.
Important: Do not insulate extension bonnets that
are provided for hot or cold services
1.2.3 Make sure that sufficient overhead clearance above
the actuator is maintained, to allow for disassembly
of plug from the valve body (see following table).
1.2.4 After installing, check direction of flow again.
1.2.5 If the valve is to be welded into the line, make sure
that the valve is shielded from excessive heat.
1.2.6 Connect supply pressure and signal lines. Control
valves can be supplied with a positioner. The end
connections for supply pressure and signal are clearly
marked. Actuator and positioner are suitable for max.
6 bar (87 psi) supply pressure. If the supply pres-
sure exceeds the pressure specified on the name-
plate, a pressure reducing station is required. If in-
strument air is not available, install an oil separator/
air filter in the air inlet line. All connections must be
free of leaks.
Installation, Operation, Maintenance Instructions
Sanitary and Hygiene Valves
Series 191 000
Series 191 600 Steam Barrier
KMEIM9102-00 - 11.00
Actuator Clearance Actuator Clearance
size (mm) size (mm)
37/47 95 P2 140
38/48 140 P3 140
39/49 140 P4 140
39D/49D 140 P5 140