Black & Decker Type 1A - Manual (Page 2)

PARTS IDENTIFICATION
4015 H.D. FINISHING SANDER, 3.0 AMPS., 10,000 O.P.M.
Index Index Index
No. Part No, Part Description Quantity No. Part No. Part Description Quantity No. Part No. Part Description Quanti^
1 57005 ¡dent sticker
1
19 46212-01 lead terminal 2
38 65393 #8-32x2% FH screw 2
2 61037 motor housing
1
20 59320-71 field (120V) 1
39 975002 nameplate 1
3 36478 attach, plug (120V)
1
59320-73 field (150V) 1 40 3041 drive screw 2
37140 attach, plug (150-250V)
1
59320-95 field (lOOV) 1 41 66181 flexible post 4
4 36480-98 cord & plug (includes 59320-75 field (220V) 1 42 65427 post spacer; includes
item 3) (120V)
1
21 61138 bearing retainer 1
item 55 (2) 2
37142 cord & plug (includes 22 61137 clamp 4 43 58871 base plate 1
item 3) (150-250V)
1 23 1789 #8-32 X
1/2
FH screw 4 (includes 44, 45, 46, 47)
5 24288 cord protector
1
24 30611 rubber plug 3 44 58874 spring 2
6 8033 cord clamp
1 25 67140 ball bearing 1 45 58897 bumper 2
7 7895 #8-32 X % RH screw
1 26 89559-31 armature 120V 1 46 58815 clamp 2
8 418 #8 lockwasher
12
89560-33 armature 150V 1 47 67374 roll pin 2
9 1747 lead terminal
1
89560-35 armature 220V 1 48 5927-01 washer 1
10 20404 #5-40 x
%2
term, screw
2
89559-55 armature lOOV 1 49 416 % lockwasher 1
11 1991 #6 lockwasher
2
27 58814 fan 1 50 10584 %-28x% RH screw 1
tl2 26192 lead terminal
2
28 58876 spacer 1
51 417 #10 lockwasher 4
13 49352 switch 100-120V
1
29 54301 ball bearing 2 52 34935 #10-32 X
%2
screw 4
62051 switch 150-250V
1
30 61139 bearing retainer 1
53 59998 base plate & pad 1
tl4 32114 wire connector
1
31 63896 flexible coupling 1
55 66178 damper pad 4
15 1988 #8-32 X % RH screw
1
32 89773 eccentric 1
16 46210 br. hold plug
2
33 61140 spring 2 Parts Not Shown—
17 46211 brush assembly 100-120V
2
34 61038 cover housing 1
59633 connection diagram
50946 brush assembly 150-250V
2
35 379 #8-32 X % FH screw & w 1
18 61208 brush holder
2
36 640 #8-32 X 1 FH screw 1
t Omit on 150, 220 , and 240 volt units.
37 99410- ■38 #8-32x2% FH screw 3
MOTOR:
Your Black and Decker tool is powered by a B&D built “Universal” motor. It operates, at nameplate
voltage on Alternating Current (25 to 60 cycles) or on Direct Current. Voltage variation of more than
10% will cause loss of power and overheating. All B&D tools are factory-tested; if this tool does not
operate, check the following: Supply line for blown fuses; plug and receptacle for contact; carbon
brushes.
COMMUTATOR AND BRUSHES:
Inspect carbon brushes often. Replace when brushes are worn down to identifying letter or groove or
when spring exerts insufficient pressure to hold brush against commutator. Keep brushes clean and
sliding freely in guides. Inspect commutator for dirt and excessive wear. If dirty or rough, clean lightly
with very fine sandpaper (not emery cloth). If badly worn or grooved, send tool to our nearest service
station for repair (see back page).
GROUNDING: o,......
These units are equipped with approved 3-conductor cord and 3-blade grounding type
attachment plug cap to be used with the proper grounding type receptacle, in accord­
ance with the Canadian Electrical Code. Grounding '
1» longoit ol Г
(He 3 bhidei-X
m
Ampere rating
(on nameplate)
0 to
2.0
2.10 to
3.4
3.5 to
5.0
5.10 to
7.0
7.10 to
12.0
12.1 to
16.0
Ext. Cable length Wire Size (A.W.G.)
25 ft. 18 18 18 18 16 14
50 ft. 18 18 18 16 14 12
75 ft. 18 18 16 14 12 10
100 ft. 18 16 14 12 10 ___
150 ft. 16 14 12 12 — ___
200 ft. 16 14 12 10 — —
CABLE:
The cable is the “life line” of
your tool — keep it clean by
wiping it off occasionally.
Keep it out of oils and
greases which ruin the rub­
ber. Coil it neatly when not
in use and avoid dragging it
across sharp surfaces or us­
ing it as a handle to lift the
tool.
When using the tool at a considerable distance from power source, an extension cable of adequate
size must be used to prevent loss of power and over-heating. Use the table below for 120 volt tools.
For 220 volt tools, use wire size corresponding to an extension length of Vz the contemplated length.
SAFETY PRECAUTIONS:
1. ALWAYS BE SURE THAT THE TOOL IS PROPERLY GROUNDED.
2. BEFORE MAKING ANY ADJUSTMENTS, ATTACHING ABRASIVE PAPER, INSPECTING, CHANGING
BRUSHES, OR AT ANY TIME TOOL IS NOT IN USE, BE SURE THAT THE SWITCH IS IN THE “OFF”
POSITION AND THAT THE TOOL HAS BEEN DISCONNECTED FROM THE POWER SUPPLY.
SWITCH:
These tools are equipped with a trigger switch and locking pin. To start tool, depress trigger; to stop
tool, release trigger. To lock trigger in “ON” position for continuous operation, depress trigger, push in
locking pin (located next to trigger), and release trigger. To release locking mechanism and turn tool
“OFF”, depress and release trigger.
LUBRICATION:
This tool has been completely lubricated at the factory and is ready for use. No further periodic lubri­
cation is necessary. All bearings are closed type, grease sealed ball bearings which require no lubri­
cation.
ATTACHING ABRASIVE PAPER:
1. UNPLUG TOOL FROM POWER SUPPLY.
2. DEPRESS CLAMP AND HOLD IN OPEN POSITION — (see Fig. 2. on back cover), INSERT PAPER
AND RELEASE CLAMP.
3. DRAW PAPER TIGHT ACROSS PAD TOWARD BACK OF UNIT AND REPEAT SAME OPERATION AS
ABOVE.
ACCESSORY AND REPLACEMENT PARTS FOR NO. 4015 SANDER
Model No. 59991. Felt Pad and Plate is available for use as an accessory or replacement part.
Model No. 59998. Rubber Pad and Plate (standard with the No. 4015 Sander).
ABRASIVE PAPER 4 1 / 2 " x 11' size
WHEN ORDERING REPLACEMENT PARTS, YOU MUST GIVE UNIT, TYPE AND CATALOG NUMBER AS SHOWN ON NAMEPLATE, PLUS
PART NUMBER AND NAME OF PART NEEDED.
U1416 60 grit U1417 100 grit U1418 150 grit