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Generator care, Troubleshooting hints – Winco WC6000HE User Manual

Page 11

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11

1204-00

60706-221

Reassemble cover and screw down tight. Replace
the cartridge included with Dual Element Air Cleaner
yearly or every 100 hours. Service more often if
necessary.

5. Spark Plug: Clean and reset gap at .030” every
6 months or 100 hours of operation. Do not blast
clean spark plug. Clean by scraping or wire brush-
ing and washing with a commercial solvent. Poor
spark will occur if terminal does not fi t fi rmly on spark
plug. If this happens reform the terminal to fi t fi rmly
on spark plug tip.

6. Carbon Canister: Designed to collect, store,
and dispose of fuel vapors created in the fuel tank /
fuel system. Remove and clean or replace the fi lter
on the canister when maintaining your air fi lter. The
canister will last the life of the unit.

GENERATOR CARE

Proper care and maintenance of the generator is
necessary to ensure a long trouble free life.

1. Exercising The Generator - The generator
should be operated every three to four weeks. It
should be operated for a period of time suffi cient to
warm the unit up and to dry out any moisture that
has accumulated in the windings. If left, this mois-
ture can cause corrosion in the winding. Frequent
operation of the engine generator set will also insure
that the set is operating properly should it be needed
in an emergency.

2. Generator Maintenance - Any major genera-
tor service including the installation or replacement
of parts should be performed only by a qualifi ed
electrical service technician. USE ONLY FACTORY
APPROVED REPAIR PARTS
.

a. Bearing - The bearing used in these generators

is a heavy duty double sealed ball bearing. They

require no maintenance or lubrication.

b. Receptacles - Quality receptacles have been
utilized. If a receptacle should become cracked
or otherwise damaged, replace it. Using dam-
aged or cracked receptacles can be both dan-
gerous to the operator and destructive to the
equipment.

CLEANING

Remove dirt and debris with a cloth or brush. DO
NOT use high pressure spray to clean either the
engine or the generator. This high pressure spray
could contaminate the fuel system and the generator
components.
1. Keep the air inlet screen on both the engine and
generator free of any dirt or debris to insure proper

cooling. At least yearly remove the blower housing
on the engine and clean the chaff and dirt out of the
engine cooling fi ns and fl ywheel. Clean more often
if necessary. Failure to keep these areas clean may
cause overheating and permanent damage to the
unit.

2. Periodically clean muffl er area to remove all
grass, dirt and combustible debris to prevent a fi re.

3. On engine muffl ers equipped with spark arrest-
ers, the spark arrester must be removed every 50
hours for cleaning and inspection. Replace if dam-
aged.

TROUBLESHOOTING HINTS

PROBLEM (SYMPTOMS) POSSIBLE

CAUSES

———————————————————————
Won’t Start

*Low Oil Level.

*Fouled

spark

plug.

*Out

of

fuel.

*Off switch in Off position.

———————————————————————
Voltage too low

*Engine speed is too low.

*Generator

overloaded.

*Defective

stator.

*Defective

rotor

(fi eld).

———————————————————————
Circuit Breaker

*Defective load.

Trips

*Defective

receptacle.

———————————————————————
Voltage too high

*Engine speed is too high.

———————————————————————
Generator

*Overloaded.

overheating

*Insuffi cient ventilation.

———————————————————————
No output voltage

*Short in load (disconnect).

*Broken or loose wire.

*Defective

receptacle.

*No

residual

magnetism

(in

generator).

*Defective

stator.

*Defective

rotor

(fi eld).

*Shorted

capacitor.

*GFCI

Receptacle

tripped.

———————————————————————

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