Sigtronics Sport 200 S Installation Instructions - Manual

Sigtronics Sport 200 S Installation Instructions
Specialists in “SOUND” Management
178 East Arrow Highway, San Dimas, CA 91773 ( 909 ) 305-9399
INTRODUCTION
ATTENTION INSTALLER: To assure a trouble free installation,
please read the entire instructions through once before
beginning.
Sport 200 S SYSTEM SPECIFICATIONS
C ONFIGURATION – The Sigtronics Sport 200 S Intercom system is
specifically designed for permanent, panel mounted installation in
aircraft. The Sport 200 S provides voice activated (VOX) intercom, a
Push-to-intercom mode for applications where voice activated (VOX)
intercom operation is not desired, and music input for two headset
positions in a small single chassis unit.
STEREO MUSIC INPUT – Music input accepts standard portable music
headphone or line level outputs. Automobile Speaker level outputs can
be adapted for use with Sport 200 S systems.
COMPATIBILITY – Sigtronics Sport 200 S intercoms have been
designed to operate with all standard general aviation aircraft radios
and headsets.
SIZE: Panel 1” x 2.5”. Chassis - 1” high x 2.5” wide x 4” deep. Can be
mounted either horizontally or vertically in the aircraft panel.
WEIGHT: 5.5 ounces (Sport 200 S intercom unit with panel and knobs).
Jacks and wiring harness weigh 6.0 ounces
INPUT POWER: 11VDC through 32VDC. Maximum current drain 0.11
Amps
DISTORTION: Less than 1% total harmonic distortion.
WARRANTY: Sport 200 S intercoms are constructed of high quality
components and carry a five year parts and labor warranty.
HARDWARE SUPPLIED
Besides the intercom unit and instructions, each Sport 200 S system
comes with the following hardware:
Headphone Output Jacks - Accept standard 0.250” aircraft
stereo or monaural headphone plugs. .................................................2
Microphone Input Jacks - Accept standard 0.206” aircraft
microphone plugs. (U93 plug compatible jacks can be used in
place of the jacks provided – monaural installations only). ..........2
Mic Jack Insulating Washers, Flat ............................................................2
Mic Jack Insulating Washers, Shoulder .................................................2
Intercom Panel - lettered on both sides. ..............................................1
Intercom Control Knobs .............................................................................2
Mounting Screws 4-40 x 1/2 .....................................................................2
Drill Template - Adhesive backed hole size pattern for
drilling aircraft panel. ..................................................................................1
Intercom/Aircraft Interface Cable (4 feet long) .................................1
Headphone/Music Interface Cable (4 feet long) ...............................1
Stereo music input jack 3.5mm ...............................................................1
MUSIC MUTE OPTIONS
FACTORY DEFAULT - PARTIAL MUSIC MUTE DURING ICS - When
listening to music and someone speaks on the intercom the default
factory operation is to partially mute the music so you can hear the
conversation. The Sport 200 S intercoms have one additional option
that can be enabled if desired. This option is enabled with the intercom
removed from the aircraft.
FULL MUSIC MUTE DURING ICS OPTION - The music can be
completely muted during intercom conversations. To enable this
option, small jumper wires are installed on the solder side of the
circuit board.
CHASSIS INSTALLATION
UNIT PLACEMENT
The Sport 200 S unit has been designed to mount either horizontally
or vertically in your aircraft panel. The location selected for the Sport
200 S unit requires a minimum front panel area of 2 1/2” by 1”. Depth
required behind panel is 4” plus cable access.
CAUTION: Move the aircraft flight controls through the limits of travel
while observing the selected area and making sure that the rear of
the intercom and cable will not interfere with any aircraft control
components.
PANEL PREPARATION:
1. Position the adhesive drill template on the aircraft panel in the
selected area.
2. Center punch each hole at the cross lines. (Five holes are in a straight
line and equally spaced 0.4” apart)
3. Drill 1/8” pilot holes in all five places.
4. Enlarge holes to 1/4” and 3/8” per the template.
MOUNTING CHASSIS (See Figure 2)
1. Remove the knobs from the Volume and Squelch controls using a
0.050” Allen wrench. Remove the nut from the ON/OFF switch. NOTE:
DO NOT REMOVE the nuts from the Volume and Squelch controls.