Milwaukee Tool 5619-20 Wiring - Manual (Page 2)

1 Black 22-64-0815 4-3/4" Component of cord assembly. Strip 3/16" for T1.
2 White 22-64-0815 4-3/4" Component of cord assembly. Strip 3/16" for T3.
3 Black 23-94-0040 2-1/2" Leadwire assembly. Strip 3/16" for T1 and T2.
4 Black 22-64-0820 3" Component of power cord assembly. Strip 3/16" for T4.
5 White 22-64-0820 4" Component of power cord assembly. Strip 3/16" for T4.
6 Black 23-33-0065 4" Component of receptacle outlet assy. Strip 3/16" for T4.
7 White 23-33-0065 3" Component of receptacle outlet assy. Strip 3/16" for T4.
Terminals, Connectors and 1 or 2 End Wire Preparation
Wire
Color
Origin or
Gauge
Wire
No. Length
WIRING SPECIFICATIONS TERMINAL DESCRIPTION
Part No. Code Qnty.
T1 23-74-0065 2
T2 23-74-1060 1
T3 23-74-0605 1
T4 23-74-0850 4
BULK LEAD WIRE - BULLETIN NO. 58-01-0003
NOTE:
All lead lengths are before stripping.
All leads must be held to ± .125"
unless specified elsewhere.
Strip wire per ES 13-11.
Crimp terminals per ES 13-15.
White
Black
Black
White
White
Black
Black
White
White
Black
Black
From
receptacle
outlet
From power cord
Connector
terminal
No. 23-74-0055
Cord jacket to extend past
cord clamp approx. 1/4".
Remove slack from cord wires #1
and #2 between wire traps. Wires
are not to extend into frame
opening.
Black cord wire #1 is connected
to the switch. White cord wire #2
is connected to the field
terminal, as shown.
Connect T1 from the black
leadwire assembly #3 to the top
terminal on the switch. Route
#3 to the brush holder and
connect T2, as shown. Black
leadwire #3 must be
placed in the
wire trap prior
to the white
cord lead #2.
Order of the
cord wires in
the traps is
interchangeable.
Route the brush shunt wires
(2 places) to the brush holder,
as shown.
Route the white wires #5 and
#7 to the top (trigger end) of the
switch. Route black wires #4 and
#6 to the bottom of the switch.
Insert cord plug into
receptacle outlet.
T4
SEE REVERSE SIDE FOR MODELS
WHERE WIRE #3 IS A COMPONENT
OF THE SWITCH AND IS SOLDERED
ONTO THE TOP TERMINAL.