FASS FA D05 150G User Manual
Page 10

L.
Place the bulk head assembly into the drilled hole, take measurements so 
the bottom of the suction tube is only 1/8” (no more than 2 quarters 
stacked) from the bottom of the fuel tank. Using a razor knife, make multi-
ple cuts to insure proper length, it is easy to shave the suction tube with the 
razor. 
M.
With proper length being obtained, place the assembly into the drilled hole 
securing the assembly using the lock washer & nut. Tighten Nut. Loctite 
may be applied to the threads of the BHF-1002 for added insurance. 
J.
Drill a 1 1/2” hole, catching all debris. De-bur hole and remove any missed 
debris in the fuel tank. 
K.
VERY IMPORTANT:
Support fuel tank on both ends allowing the natural
formation of the tank to take place. Failure to perform this step can and will 
create an issue with less usable fuel! 
N.
Carefully reinstall install pick up module making sure the leveling arm is 
not obstructed by the suction tube. Reinstall factory lock ring. 
I.
Before drilling marked location, clean area of debris. Using the photo dou-
ble and check area selected for any interference including the fuel level 
arm. 
O.
Attach both end of the FL-1002 to the Push-Lok fittings of the BHF-1002. 
Remember to oil the fitting and fuel line. Route fuel line over frame rail 
when reinstalling fuel tank. 
