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Broilmaster D3 User Manual

Page 2

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B100400-5-0907

Page 2

Attention: You must wear gloves while grasping frame on smoker

shutter or handling smoker shutters.
If your Broilmaster is installed in the BIKH, grill surround, proceed

to Step 1.
If your Broilmaster is not installed in a BIKH, grill surround,

proceed to Step 4.
1. Remove front panel from grill surround
2. Place front panel face-up on a non-abrasive surface. When

facing the front panel, drill either a 7/8" diameter hole or

5/16" slot into upper, left corner of front panel. Refer to

Figure 1 for hole location or Figure 2 for slot location.

3. Insert bushing into 7/8 " diameter hole in front panel.

Figure 1

Figure 2

4. Remove retract-a-rack from grill body bottom.
5. If applicable, remove cooking grids from grill body

bottom.

6. If applicable, push lid stop into notch on grill body

bottom.

7. When facing grill body bottom, place hole template over left,

front edge of grill body bottom. The hole template must be

flush to the left side of grill body bottom.

8. Insert 1/8" drill bit into 1/8" hole in hole template. Drill 1/8"

pilot hole through grill body bottom. Remove hole template.

Enlarge 1/8" pilot hole with a 5/16" drill bit for final hole

size.

9. If applicable, replace front panel onto grill surround.
10. Remove knob from 7 1/2" actuator rod provided with

DPA100.

Attention: Use 7 1/2" actuator rod for standard smoker shutter

installation. Use 9" actuator rod when smoker shutter is

installed into a BIKH, Grill Surround.

11. Insert hook on either 7 1/2" or 9" actuator rod into 9/32"

hole in shutter linkage on left side of smoker shutter. The

hook is inserted from the outside to the inside on linkage bar

of smoker shutter. Refer to Figure 3.

Figure 3

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