JBA 40-9013 User Manual
Installation instructions, Inst, 00 t

INSTALLATION INSTRUCTIONS
**Inst
**Inst
**Inst
**Inst allation recommendation:
allation recommendation:
allation recommendation:
allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
40-9013
95-00 T
95-00 T
95-00 T
95-00 Toyot
oyot
oyot
oyota T
a T
a T
a Tacoma
acoma
acoma
acoma EC/SB
EC/SB
EC/SB
EC/SB
V8-3.4L
V8-3.4L
V8-3.4L
V8-3.4L Prerunner 4 WD
Prerunner 4 WD
Prerunner 4 WD
Prerunner 4 WD
T
T
T
TOOLS RECOMMENDED:
OOLS RECOMMENDED:
OOLS RECOMMENDED:
OOLS RECOMMENDED:
9/16'' Deep wall socket
9/16'' Deep wall socket
9/16'' Deep wall socket
9/16'' Deep wall socket
12mm socket
12mm socket
12mm socket
12mm socket
'' Deep wall socket
'' Deep wall socket
'' Deep wall socket
'' Deep wall socket
Channel lock pliers
Channel lock pliers
Channel lock pliers
Channel lock pliers
14mm socket
14mm socket
14mm socket
14mm socket
Hack saw or reciprocating saw
Hack saw or reciprocating saw
Hack saw or reciprocating saw
Hack saw or reciprocating saw
12mm socket
12mm socket
12mm socket
12mm socket
3/8'' drive ratchet
3/8'' drive ratchet
3/8'' drive ratchet
3/8'' drive ratchet
Channel lock pliers
Channel lock pliers
Channel lock pliers
Channel lock pliers
anti seize
anti seize
anti seize
anti seize
S
S
S
Spray lube
pray lube
pray lube
pray lube
rubber mallet
rubber mallet
rubber mallet
rubber mallet
T
T
T
TO
O
O
O ST
ST
ST
START
ART
ART
ART::::
B
C
B
C
C
C
B
B
F
F
F
F
Part
Part
Part
Parts List
s List
s List
s List
A.
A.
A.
A. Head pipe
Head pipe
Head pipe
Head pipe
1
1
1
1
B.
B.
B.
B. Muf
Muf
Muf
Muffler
fler
fler
fler, oval
, oval
, oval
, oval
1
1
1
1
C.
C.
C.
C. T
T
T
Tail pipe with tip
ail pipe with tip
ail pipe with tip
ail pipe with tip
1
1
1
1
D.
D.
D.
D. 2-1/2" clamp
1
1
1
1
E.
E.
E.
E. 2-1/2" clamp
1
1
1
1
F
F
F
F.... 8mm x 125
2
2
2
2
A
A
A
A
E
E
E
E
D
D
D
D
2. Disconnect negative battery cable and
2. Disconnect negative battery cable and
2. Disconnect negative battery cable and
2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
allow vehicle exhaust to cool.
allow vehicle exhaust to cool.
allow vehicle exhaust to cool.
1. Remove and inventory new JBA
exhaust.
exhaust.
exhaust.
exhaust.
3. With vehicle raised and properly sup-
3. With vehicle raised and properly sup-
3. With vehicle raised and properly sup-
3. With vehicle raised and properly sup-
ported, support muf
ported, support muf
ported, support muf
ported, support muffler and cut of
fler and cut of
fler and cut of
fler and cut off t
f t
f t
f tail
ail
ail
ail
pipe 4''behind rear of muf
pipe 4''behind rear of muf
pipe 4''behind rear of muf
pipe 4''behind rear of muffler
fler
fler
fler....
See Notes: #1
See Notes: #1
See Notes: #1
See Notes: #1
8. S
8. S
8. S
8. Spray lube on two rear muf
pray lube on two rear muf
pray lube on two rear muf
pray lube on two rear muffler hanger
fler hanger
fler hanger
fler hanger
rods, and remove from lower holes in rub-
rods, and remove from lower holes in rub-
rods, and remove from lower holes in rub-
rods, and remove from lower holes in rub-
ber grommet
ber grommet
ber grommet
ber grommets using channel lock pliers.
s using channel lock pliers.
s using channel lock pliers.
s using channel lock pliers.
. Using two 8mm x 125 nuts (F),
tighten using 1/2'' socket.
12. Inst
12. Inst
12. Inst
12. Install oxygen sensor gasket and
all oxygen sensor gasket and
all oxygen sensor gasket and
all oxygen sensor gasket and
sensor
sensor
sensor
sensor
13. Inst
13. Inst
13. Inst
13. Install muf
all muf
all muf
all muffler (B) with of
fler (B) with of
fler (B) with of
fler (B) with offset end
fset end
fset end
fset end
forward and down. Slip on 2''.
forward and down. Slip on 2''.
forward and down. Slip on 2''.
forward and down. Slip on 2''.
joint and install two hanger rods into
16. Inst
16. Inst
16. Inst
16. Install t
all t
all t
all tail pipe into rear muf
ail pipe into rear muf
ail pipe into rear muf
ail pipe into rear muffler slip
fler slip
fler slip
fler slip
lower holes in rubber grommet
lower holes in rubber grommet
lower holes in rubber grommet
lower holes in rubber grommets.
s.
s.
s.
4. S
4. S
4. S
4. Spray lube on rear t
pray lube on rear t
pray lube on rear t
pray lube on rear tail pipe hanger
ail pipe hanger
ail pipe hanger
ail pipe hanger
rod, and remove from rubber grommet
rod, and remove from rubber grommet
rod, and remove from rubber grommet
rod, and remove from rubber grommet
using channel lock pliers.
using channel lock pliers.
using channel lock pliers.
using channel lock pliers.
5. Remove t
5. Remove t
5. Remove t
5. Remove tail pipe from rear of vehicle.
ail pipe from rear of vehicle.
ail pipe from rear of vehicle.
ail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm
6. Remove oxygen sensor using a 12mm
6. Remove oxygen sensor using a 12mm
6. Remove oxygen sensor using a 12mm
socket, save gasket.
socket, save gasket.
socket, save gasket.
socket, save gasket.
all on JBA head
9.
9.
9.
9. Remove muf
Remove muf
Remove muf
Remove muffler assembly
fler assembly
fler assembly
fler assembly, t
, t
, t
, taking
aking
aking
aking
care not to damage flange gasket.
care not to damage flange gasket.
care not to damage flange gasket.
care not to damage flange gasket.
10. Remove flange gasket from stock
10. Remove flange gasket from stock
10. Remove flange gasket from stock
10. Remove flange gasket from stock
head pipe, and inst
head pipe, and inst
head pipe, and inst
head pipe, and inst
pipe (A).
pipe (A).
pipe (A).
pipe (A).
all 2 1/2'' clamp (D) over
15. Inst
15. Inst
15. Inst
15. Install t
all t
all t
all tail pipe (C) from rear of
ail pipe (C) from rear of
ail pipe (C) from rear of
ail pipe (C) from rear of
vehicle, and slip rear t
vehicle, and slip rear t
vehicle, and slip rear t
vehicle, and slip rear tail pipe hanger
ail pipe hanger
ail pipe hanger
ail pipe hanger
rod into lower hole in rubber grommet.
rod into lower hole in rubber grommet.
rod into lower hole in rubber grommet.
rod into lower hole in rubber grommet.
14. Support muf
14. Support muf
14. Support muf
14. Support muffler and align straight up
fler and align straight up
fler and align straight up
fler and align straight up
and down. Inst
and down. Inst
and down. Inst
and down. Inst
front muf
front muf
front muf
front muffler slip joint and tighten com-
fler slip joint and tighten com-
fler slip joint and tighten com-
fler slip joint and tighten com-
pletely using a 9/16'' deep wall socket.
pletely using a 9/16'' deep wall socket.
pletely using a 9/16'' deep wall socket.
pletely using a 9/16'' deep wall socket.
NOTE:
NOTE:
NOTE:
NOTE:
Use anti seize on threads of
Use anti seize on threads of
Use anti seize on threads of
Use anti seize on threads of
clamp
clamp
clamp
clamps. See Notes #2
s. See Notes #2
s. See Notes #2
s. See Notes #2
fler 2 1/2''
s.
s.
s.
17.Inst
17.Inst
17.Inst
17.Install and position rear muf
all and position rear muf
all and position rear muf
all and position rear muf
clamp (E) over slip joint and tighten
clamp (E) over slip joint and tighten
clamp (E) over slip joint and tighten
clamp (E) over slip joint and tighten
completely using a 9/16'' deep socket.
completely using a 9/16'' deep socket.
completely using a 9/16'' deep socket.
completely using a 9/16'' deep socket.
NOTE:
NOTE:
NOTE:
NOTE:
Use anti seize on threads of
Use anti seize on threads of
Use anti seize on threads of
Use anti seize on threads of
clamp. See Notes #2
clamp. See Notes #2
clamp. See Notes #2
clamp. See Notes #2
18. Check exhaust kit for proper clear-
18. Check exhaust kit for proper clear-
18. Check exhaust kit for proper clear-
18. Check exhaust kit for proper clear-
ance, and location of tip.
ance, and location of tip.
ance, and location of tip.
ance, and location of tip.
19.
19.
19.
19. Af
Af
Af
After inst
ter inst
ter inst
ter installation, it is recommended
allation, it is recommended
allation, it is recommended
allation, it is recommended
that all clamp
that all clamp
that all clamp
that all clamps be retightened.
s be retightened.
s be retightened.
s be retightened.
20. T
20. T
20. T
20. Tack weld all slip connections in
ack weld all slip connections in
ack weld all slip connections in
ack weld all slip connections in
three spot
three spot
three spot
three spot
21. Using a sof
21. Using a sof
21. Using a sof
21. Using a soft cloth, remove all print
t cloth, remove all print
t cloth, remove all print
t cloth, remove all prints
s
s
s
from turnout tip (D).
from turnout tip (D).
from turnout tip (D).
from turnout tip (D).
22. Lower vehicle and reatt
22. Lower vehicle and reatt
22. Lower vehicle and reatt
22. Lower vehicle and reattach the nega-
ach the nega-
ach the nega-
ach the nega-
tive battery cable.
tive battery cable.
tive battery cable.
tive battery cable.
NOTES:
NOTES:
NOTES:
NOTES:
1.If vehicle is lif
1.If vehicle is lif
1.If vehicle is lif
1.If vehicle is lifted with proper vehicle lif
ted with proper vehicle lif
ted with proper vehicle lif
ted with proper vehicle lift,
t,
t,
t,
and sp
and sp
and sp
and spare tire is removed. S
are tire is removed. S
are tire is removed. S
are tire is removed. Step #3 can
tep #3 can
tep #3 can
tep #3 can
be eliminated,and stock exhaust can be
be eliminated,and stock exhaust can be
be eliminated,and stock exhaust can be
be eliminated,and stock exhaust can be
removed in one piece.
removed in one piece.
removed in one piece.
removed in one piece.
2. If anti seize is not used on threads of
2. If anti seize is not used on threads of
2. If anti seize is not used on threads of
2. If anti seize is not used on threads of
clamp
clamp
clamp
clamps before tightening, the nut
s before tightening, the nut
s before tightening, the nut
s before tightening, the nuts will gall
s will gall
s will gall
s will gall
and clamp will break.
and clamp will break.
and clamp will break.
and clamp will break.
1. Bolt JBA head pipe (A) to flange
Oxygen
1
1
1
1
using 14mm socket.
using 14mm socket.
using 14mm socket.
using 14mm socket.
NOTE:
NOTE:
NOTE:
NOTE:
sensor flange point
sensor flange point
sensor flange point
sensor flange points inward.
s inward.
s inward.
s inward.
7.
7.
7.
7. With muf
With muf
With muf
With muffler properly supported,
fler properly supported,
fler properly supported,
fler properly supported,
remove two flange bolt
remove two flange bolt
remove two flange bolt
remove two flange bolts in front of muf
s in front of muf
s in front of muf
s in front of muffler
fler
fler
fler
assembly using a 14mm socket. Save
assembly using a 14mm socket. Save
assembly using a 14mm socket. Save
assembly using a 14mm socket. Save
bolt's they will be reused.
bolt's they will be reused.
bolt's they will be reused.
bolt's they will be reused.
10.17.06