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General information, Maintenance – A.O. Smith BTH 120-250(A) User Manual

Page 20

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WARNING

UNDER NO CIRCUMSTANCES SHOULD THE INPUT EXCEED THE RATE
SHOWN ON THE HEATER RATING PLATE. OVERFIRING COULD RESULT
IN DAMAGE OR SOOTING OF THE HEATER.

CATHODIC PROTECTION

CAUTION

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER SYSTEM SERVED
BY THIS HEATER THAT HAS NOT BEEN USED FOR A LONG PERIOD OF
TIME (GENERALLY TWO WEEKS OR MORE). HYDROGEN GAS IS
EXTREMELY FLAMMABLE.

To reduce the risk of injury under these

conditions, it is recommended that a hot water faucet be opened for several
minutes before using any electrical appliance connected to the hot water
system. If hydrogen is present, there will probably be an unusual sound
such as air escaping through the pipe as the water begins to flow. There
should be no smoking or open flame near the faucet at the time it is open.

PRECAUTIONS

I

F THE UNIT IS EXPOSED TO THE FOLLOWING, DO NOT OPERATE HEATER

UNTIL ALL CORRECTIVE STEPS HAVE BEEN MADE BY A QUALIFIED
SERVICEMAN.

1. FLOODING TO OR ABOVE THE LEVEL OF THE BURNER OR CONTROLS

2. EXTERNAL FIRING

3. DAMAGE

4. FIRING WITHOUT WATER

5. SOOTING

NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN IT IS
FILLED WITH WATER AND A TEMPERATURE AND PRESSURE RELIEF
VALVE IS INSTALLED IN THE RELIEF VALVE OPENING OF THE HEATER.

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT
OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE
APPLIANCE.

GENERAL INFORMATION

POWER BURNER

The initial start-up procedure of the unit is provided on page 18.

The sequence of operation of the unit is provided on page 15.

It is important to note that the controller has a reset button on the control
box, Figure 1. The reset button is a safety device and would not normally
be used.

HIGH LIMIT

The high limit (not adjustable) is factory set to cutout at 202°F (94°C). The
controller must be manually reset by depressing the reset button on front
of the control when water temperature drops to below 160°F (71°C).

HIGH ALTITUDE INSTALLATIONS

WARNING

BTH HEATERS ARE CERTIFIED FOR USE WITHOUT MODIFICATION FOR

ALTITUDES UP TO 6500 FEET. INSTALLATIONS ABOVE 6500 FEET MAY

REQUIRE REPLACEMENT OF THE BURNER ORIFICE. CALL THE

TECHNICAL CENTER @ (800) 527-1953 FOR REQUIREMENTS.

Some gas utility companies derate their gas for altitude, making it

unneccessary to install high altitude orifices. Call the local gas or utlity

company to verify BTU content.

Due to the input rating reduction at high altitudes, the output rating of the

appliance is also reduced and should be compensated for in the sizing of

the equipment for applications.

MAINTENANCE

GENERAL

KEEP APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLE

MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS.

(SEE WARNING ON PAGE 5, LOCATING THE HEATER).

Water heater maintenance includes periodic tank flushing and cleaning,

and removal of lime scale. The unit should be inspected and adjusted to

maintain proper combustion. Refer to the following table. A periodic inspection

of the venting system should be made. Where used, the water circulating

pump should be oiled.

MAINTENANCE SCHEDULE

Following are the instructions for performing some of the recommended

maintenance. Unit inspection and adjustment should be performed by a

competent technician.

COMPONENT

OPERATION

INTERVAL

REQUIRED

Tank

Sediment

Monthly

Flushing

Removal

Tank

Lime Scale

Semi

UN-LIME

®

Removal

Annually

Delimer

Anode

Inspect

Semi

Replace as

Rods

Annually

Required

Relief Valve

Inspect

Semi

Annually

SAE No. 20

Circulating

Oiling

Four Months non-detergent

Pump (1)

motor oil

Clean Inlet

Blower

Screen and

As Required

Soft Brush

Blower Wheel

Vent System

Inspect

Every 3

Joints should

Months

be sealed

(1) If furnished with oiling provision.

TABLE 4

GAS SUPPLY SPECIFICATIONS

Natural Gas

Natural Gas

L.P. Gas

Max. Gas Supply Pressure W.C.

12.0

12.0

14.0

(3 kPa)

(3 kPa)

(3.45 kPa)

Nominal Gas Supply Press. W.C

7.0

7.0

11.0

(1.74 kPa) (1.74 kPa) (2.74 kPa)

Minimal Gas Supply Press. W.C.

5.0

4.5

11.0

(1.25 kPa) (1.12 kPa) (2.74 kPa)

Manifold Press. W.C.

4.0

3.5

10.0

(1 kPa)

(872 kPa) (2.5 kPa)

BTH 120

BTH 150

BTH 120,

& 250

& 199

150 & 199