Hot Max Torches AC300 - Manual (Page 6)

Installation & Set Up
KDAR Company 5
Assembly Instructions
Retain packing material for use during assembly
of the welder.
1. Line holes in the handle with the holes in
the upper back of the welder. Place a 6mm
flat washer on a 6mm x 35mm bolt and
place through one of the holes. Repeat for
the remaining three 6mm x 35mm bolts.
Place a second 6mm flat washer and a 6mm
lock washer over the bolt. Thread a 6mm
nut on each of the bolts and tighten with a
10mm wrench.
2. Using the corrugated packing blocks to sup-
port the top front of the unit, lean the welder
forward and rest it on the blocks. Line the
holes in the axle tabs with the holes at the
bottom of the rear of the welder. Place a
6mm lock washer and 6mm flat washer over
a 6mm x 16mm bolt, thread into one of the
welded nuts and tighten with a 10mm
wrench. Repeat for the other side. Note:
Occasionally paint over spray will accu-
mulate at the opening of axle nuts. Clean
the paint away carefully and tread the
bolts.
3. Place one wheel on each end of the axle and
thread a cotter pin through the hole at each
end of the axle. Bend the longer end of the
cotter pin around the axle.
4. Again using the packing block, tip the weld-
er back and support the handle with the
packing blocks. Line the holes in the front
support bracket with the holes in the bottom
front of the welder. Place a 6mm lock wash-
er and 6mm flat washer over the 6mm x
16mm bolt, thread into the welded nut and
tighten with 10mm wrench. Repeat for the
other side. Stand the unit upright. Note: Oc-
casionally paint over spray will accumu-
late at the opening of axle nuts. Clean the
paint away carefully and tread the bolts.
5. Place the crank handle down over the shaft on
the top of the welder, lining up the hole in the
crank handle body with the hole in the shaft.
Slide cotter pin through the hole and bend the
longer end of the cotter pin around the handle.
Assembly is now complete.
6 x 35 mm Bolt,
Lock Washer,
Flat Washer
6 x 16 mm Bolt,
Lock Washer,
Flat Washer
Cotter Pin
6 x 16 mm Bolt,
Lock Washer,
Flat Washer