Tuff Country 16840 - GM 94-98 K1500 Tahoe 4-door 6 kit User Manual
Page 3
If the vehicle that you are installing Part # 16840 was
manufactured in 1998, you must order an additional
axle extension kit. The part # that needs to be
ordered is part # 10806.
Hardware Bag 16810SL Includes:
Description
Quantity
Poly Bushings (PB2408G)
10
Crush Sleeve (9/16” x 2 1/8”)
1
Crush Sleeve (1/2” x 2 1/8”)
4
Crush Sleeve (1/2” x 1 1/8”)
2
Shock Bushings (PB8004G)
2
Shock Sleeves (1/2” x 2 1/2”)
2
Poly Bump Stops
2
6” Long Sway Bar End Links
2
Sway Bar End Link Washers
8
Sway Bar End Link Bushings
8
Poly
Lube
Pack 2
Hardware Bag 16840NB Includes:
Bag # 1
Description
Quantity
5/16” x 1 1 /4” Bolts
3
5/16”
Unitorque
Nuts
3
5/16”
Flat
Washers
6
5/16”
Lock
Washers
3
3/8” x 10” Bolts
2
3/8” Unitorque Nuts
4
3/8”
Flat
Washers
2
3/8” Lock Washers
2
10 mm x 70 mm Bolts
12
10 mm Lock Washers
12
Bag # 2
Description
Quantity
7/16” x 1 1/2” Bolts
8
7/16” x 3” Bolts
1
7/16”
Unitorque
Nuts
9
7/16”
Flat
Washers
18
7/16”
Lock
Washers
9
Bag # 3
Description
Quantity
1/2” x 1 1/4” Bolts
2
1/2” x 2 1/4” Bolts
2
1/2” x 3 1/2” Bolts
4
1/2” Unitorque Nuts
8
1/2”
Flat
Washers
16
1/2” Lock Washers
8
Bag # 4
Description
Quantity
9/16” x 1 3/4” Bolts
2
9/16”
Unitorque
Nuts
2
9/16”
Flat
Washers
4
9/16”
Lock
Washers
2
Bag # 5
Description
Quantity
5/8” x 4 1/2” Bolts
2
5/8” x 5 1/2” Bolts
2
5/8” Unitorque Nuts
4
5/8”
Flat
Washers
8
5/8” Lock Washers
4
Hardware Bag 16840SL Includes:
Description
Quantity
Poly Bushings (PB4902G)
12
Crush Sleeves (.690 x .400 x 1 1/2”) 4
Crush Sleeves (.690 x .500 x 1 1/2”) 2
Hardware Bag 916NW Includes:
Description
Quantity
9/16” U-Bolt High Nuts
8
9/16” U-bolt Harden Washers
8
Hardware Bag CB38 Includes:
Description
Quantity
3/8” x 6” Centering Bolt
2
3/8” Centering Bolt Fine Nut
2
Special Note: Before installation begins, it is the
customers/installers responsibility to make sure that
all parts are on hand. If any parts are missing, please
feel free to call one of our customer service
representatives @ (801) 280-2777.
Special Post Installation Procedure: Once the new
Suspension System has been installed. Check the
fluid level in the front differential. Top off the fluid
with proper differential fluid. On occasion customer
may find burping of fluid coming out of the front vent
tube.