MBRP S5100 - Manual (Page 2)

04-05 Dodge Ram 4.7L
These instructions cover the following systems: S5100304, S5100AL
Removal of stock system:
1. Apply a penetrating lubricant liberally to all exhaust fasteners, hangers and rubber insulators.
2. Remove the clamp located behind the muffler. Remove the tail pipe hanger from the rubber insulator and
separate the tail pipe from the muffler at the slip joint. Remove the tail pipe from the vehicle.
3. Remove the clamp in front of the muffler and separate the muffler at the slip joint.
4. Remove the hangers from the rubber insulators and remove the muffler assembly from the vehicle.
Installation of MBRP Inc. Performance Exhaust:
NOTE: This system does not require the removal of the spare tire.
Quad Cab Models
1. Install the expanded end of the extension pipe over the factory exhaust system behind the “Y” pipe and
install muffler onto extension pipe.
2. Place hangers located on muffler into factory rubber insulators.
3. Feed the tail pipe over the axle and loosely install it into the muffler.
4. Install the tailpipe hanger through the factory rubber insulator.
5. Install the hanger clamp around the front muffler joint and into the factory rubber insulator located on
the frame near the front of the muffler.
6. Install the mirror polished tip. It is recommended to install it at this point to assist with the final system
alignment.
7. Install provided clamps to the pipe connections where required. Align the exhaust as required before
tightening clamps.
8. Starting at the front of the exhaust tighten all clamps and connections.
9. Check along the whole length of the exhaust system to ensure that there is adequate clearance around
the spare tire, fuel and brake lines or any wiring. If any interference is detected relocate or adjust.
S5100 © 12/07 Page 2 of 3