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Sterlco HDG Series Heavy Duty Granulators User Manual

Page 5

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Table of Contents

CHAPTER 1:

 

SAFETY ................................................................ 7

 

1-1

 

How to Use This Manual ............................................................................................. 7

 

Safety Symbols Used in this Manual ..................................................................... 7

 

1-2

 

General Safety Regulations ...................................................................................... 10

 

1-3

 

Responsibility ............................................................................................................ 10

 

1-4

 

Warnings and Precautions ........................................................................................ 11

 

CHAPTER 2:

 

FUNCTIONAL DESCRIPTION ........................... 13

 

2-1

 

Models Covered in This Manual ................................................................................ 13

 

2-2

 

General Description .................................................................................................. 13

 

2-3

 

Typical Features and Components ........................................................................... 13

 

2-4

 

Safety Features ......................................................................................................... 14

 

CHAPTER 3:

 

INSTALLATION .................................................. 15

 

3-1

 

Uncrating the Equipment ........................................................................................... 15

 

3-2

 

Belt Tensioning ......................................................................................................... 15

 

3-3

 

Electrical Connections ............................................................................................... 15

 

3-4

 

Accessing the Cutting Chamber ................................................................................ 16

 

3-5

 

Closing the Cutting Chamber .................................................................................... 17

 

3-6

 

Initial Start-up ............................................................................................................ 17

 

CHAPTER 4:

 

OPERATION ....................................................... 19

 

4-1

 

Start-up and Operation .............................................................................................. 19

 

4-2

 

Feeding the Granulator ............................................................................................. 19

 

4-3

 

Clearing a jammed Cutting Chamber ........................................................................ 19

 

4-4

 

Shut-down ................................................................................................................. 20

 

CHAPTER 5:

 

MAINTENANCE ................................................. 21

 

5-1

 

Preventative Maintenance Schedule ......................................................................... 21

 

5-2

 

Lubrication ................................................................................................................. 21

 

5-3

 

Replacing and Adjusting the Knives .......................................................................... 22

 

5-4

 

Sharpening the Knives .............................................................................................. 24

 

5-5

 

Adjusting Belt Tension .............................................................................................. 24

 

5-6

 

Rotor Bearing Replacement ...................................................................................... 27

 

CHAPTER 6:

 

TROUBLESHOOTING ....................................... 28

 

6-1

 

Introduction ............................................................................................................... 28

 

6-2

 

Electrical Faults ......................................................................................................... 28

 

6-3

 

Processing Faults ...................................................................................................... 29

 

6-4

 

Mechanical Faults ..................................................................................................... 30

 

CHAPTER 7:

 

APPENDIX .......................................................... 31

 

7-1

 

Recommended Torque for Screws ........................................................................... 31

 

7-2

 

Technical Specifications ............................................................................................ 31

 

7-3

 

Drawings ................................................................................................................... 33

 

7-4

 

Recommended Spare Parts ...................................................................................... 34