Illustration 12 – Trail Master 6.0 Inch Knuckle Suspension Lift Kit with Rear NGS Shocks (TM103N) User Manual

Page 10

TM103N

Revised

1.28.14

53. Secure the lower strut cross pin to the lower A-

arm using the OE bolts. Torque the bolts ac-
cording to the manufacturers specifications.

54. Torque the upper ball joint nut to

Ft./lbs.

55. Be sure to re-clip the previously removed upper

strut mount wiring away from any moving parts,
steering shaft or exhaust manifolds.

56. Work on one side of the vehicle at a time.

57. Torque all the differential, upper crossmember

bolts and coil over hardware according to the
torque chart on page

or to factory specifica-

tions. DO NOT torque the lower A-arm until
the vehicle is on the ground.

58. Unbolt the rubber brake line bracket from the

upper coil bucket. Discard the OE bolt.

59. Unclip the OE metal brake lines from the frame

clips and carefully bend to provide enough slack
in the line for it’s new position.

NOTE: Be sure that the metal lines do not

rub or contact anything.

60. Install the ABS line relocation bracket (90-

7876) studs, from the bottom, into the existing
holes in the rear of the upper control arm pocket.
Install the brake line relocation bracket (90-7734
drvr and 90-7735 pass) to the ABS relocation
bracket mounting studs. Secure using the sup-
plied 1/4” washers and nuts. See ILLUSTRA-
TION 13.

61. Bolt the brake line to the previously installed

brake line relocation bracket (90-7734 drvr and
90-7735 pass) using the supplied 5/16” X 1”
bolt. See ILLUSTRATION 13.

62. Reinstall the rotors and brake calipers to the new

knuckle using the previously removed OE bolts.
Be sure to use thread locker on the caliper
bracket mounting bolts. Torque to factory
specifications.

NOTE: It may be necessary to carefully

bend the caliper banjo fitting slightly up to pro-
vide adequate slack for the brake line. Be very
careful not to damage the banjo fitting or
brake line in any way. Check tightness of

82-2614
Coil
Spacer

OE
Hardware

7/16”
Hardware

OE Strut

Be Sure the
Location
Tab is
Facing Out

Installed View

Illustration 12

Strut Spacer Install