Pro-Cut PFM 9.2 - Manual (Page 4)

PG / ØØ6 800.543.6618 WWW.PROCUTUSA.COM PG / ØØ7
IMPORTANT SAFETY INSTRUCTIONS
The 9.2 DRO Rotor Matching System is a precision instrument which requires close attention while in operation. It will
provide many years of service if it is operated safely. Basic Safety precautions should always be followed, including
the following:
Read all instructions
Care must be taken as burns can occur from touching hot parts.
Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged - until it has been
examined by a qualified service person.
Do not let a cord hang over the edge of the table, bench, counter or come in contact with hot manifolds or moving fan
blades.
If an extension cord is necessary, a cord with a current rating equal to or more than that of the equipment should be
used. Cords rated for less current than the equipment may overheat. Care should be taken to arrange the cord so that
it will not be tripped over or pulled
Always unplug equipment from electrical outlets when not in use. Never use the cord to pull the plug from the outlet.
Grasp the plug and pull to disconnect.
Let equipment cool completely before putting away. Loop cord loosely around equipment when storing.
To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline).
Adequate ventilation should be provided when working on operating internal combustion engines.
Keep hair, loose clothing, fingers, and all parts of the body away from moving parts.
To reduce the risk of electric shock, do not use on wet surfaces or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended attachments.
ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses. THEY ARE NOT SAFETY
GLASSES.
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SAVE THESE INSTRUCTIONS
CONTENTS
4 Pro-Cut Mission
7 Safety and Warning Information
8 Introduction
10 Lateral Run-out Defined
12 9.2 DRO Lathe Overview
14 Lathe Setup
16 Vehicle Preparation
18 Lathe Preparation: Checking Cutting Tips
19 Machining Rotors: A 4 Step Guide
Step 1: Mount the Adapter
Step 2: Set Up the Lathe
Step 3: Adjust for Lateral Run-out
Step 4: Make the Cut
27 Machining the Opposite Side
28 Vehicle Reassembly
29 Maintenance
30 Troubleshooting: Assuring a Smooth Finish
33 Troubleshooting: Lateral Run-out Adjustment
34 Troubleshooting: Raising or Lowering the Acceptance Number
36 DRO Compensation Instructions
40 G2X Technical Supplement
42 G2X Component Overview
44 50-1200 Cutting Head
47 50-1206 Slide Sensor
48 50-1148 Gage Pick Up Module
50 G2X Calibration
53 G2X Troubleshooting
54 GYR Technical Supplement
56 GYR Component Overview
58 Setting up your GYR
60 GYR Service Corridor Concept
67 Customer Vehicle and Management Reports
69 GYR Troubleshooting
72 Adapter Guide
74-86 9.2 DRO Parts Diagrams
88 Maintenance Schedule
9.2 DRO Lathe Body
50-220 Cutting Head
50-139 Bevel Gear Box
50-2193 Trolley
50-1148 Gage Pick Up Module
50-1162 Computer Box
50-1200 Cutting Head
50-1206 Slide Sensor
50-1740 Spindle Guard
50-143 Slide Assembly
50-1360 GYR Command Center
50-1902 Motor and Gear Box Assembly