Watlow WATROD & FIREBAR - Manual

WATLOW IND.
WATROD & FIREBAR® Installation & Maintenance Manual
I&M NUMBER: 316-42-7-1 Page: 1
Date:6/11/2008 Rev: 2.00
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WATLOW IND.n # 6 INDUSTRIAL LOOP RD. n HANNIBAL MO, 63401n PHONE 573-221-2816 n FAX 573-221-3723
Pre Installation
• Check to make sure that heater received is the same as that ordered.
• Watlow heaters are built to comply with UL and CSA dielectric requirements, it may be necessary due to
atmospheric conditions / humidity, to perform a dielectric test prior to startup. (Refer to megohm test
under Installation section)
Safety
Electric heaters are inherently dangerous!! Care should be taken to read and completely understand the
Installation and Maintenance manual before installing and wiring the heater. Any installation and
maintenance performed on the heater shall be done by a qualified electrician, in accordance with the
"National Electric Code" and other electrical codes as they apply. It is the users responsibility to ensure that
the heater being used is properly selected and installed in the application.
!
The Caution Symbol (exclamation point) alerts you to a "CAUTION", a safety or
functional hazard which could affect your equipment or its performance.
The warning symbol (lightning bolt) alerts you to a "WARNING", a safety hazard which
could affect you and the equipment
Installation
Proper heater selection and installation will result in efficient heat transfer, safe operation, and long heater
life.
1. Megohm precheck
During shipping and/or storage, the possibility of moisture absorption by the insulation material within the
element is possible. To ensure proper megohm values a minimum 500 VDC megohm meter (Megger)
should be used to ensure that the megohm reading between the heater terminal and the heater sheath is
more than 10 megohms when the unit is at room temperature.
If a low megohm value exists, two alternative methods can be used to remedy the situation. The best
method is to remove all terminal hardware and bake out the heater at no higher than 250°F (120
°C)
overnight or until an acceptable reading is reached. The second method is to energize the unit at low
voltage in air until the megohm is at an acceptable reading. Care should be taken to prevent the heater
sheath from exceeding 750°F (398
°C) for Incoloy® and steel elements and 400°F (204°C) for copper
elements.
2. Protection of heater elements from over temperature
The use of temperature controls to regulate heating process and prevent heater over temperature is
highly recommended to ensure safe heater operation. It is the users responsibility to ensure safety of
the installation.
WARNING: Install high temperature control protection in systems where an over temperature
fault condition could present a fire hazard or other hazard. Failure to install temperature control
protection where a potential hazard exists could result in damage to equipment and property,
and injury to personnel.
Failure of components in a temperature control loop, such as the sensor, heater control relay or main
temperature control, can result in damage to a product in process, a melt down of a heater, and / or
damaging fire.