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Ariens 932037 - 724 User Manual

Page 26

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FRICTION DISC REPLACEMENT

Remove Friction Disc

(Figure 22):

1. Shut off engine, remove key, disconnect

spark plug wire and allow unit to cool
completely.

2. Tip the unit up onto front housing on a

level surface.

3. Remove lockpins from wheel axles and

remove wheels.

4. Remove two (2) bolts from top of bottom

cover.

5. Loosen two (2) bottom screws and slide

cover off.

6. Remove hair pin and washer from shift

rod. Disconnect shift rod from speed
selector arm. Reinstall hairpin and
washer on rod.

7. Remove four (4) nuts from bearing cap on

left side of unit.

8. Reinstall one nut to keep the inside

bearing cap in place.

9. Remove bearing cap/bushing and washer

from right side of unit.

10. Reinstall nuts on screws through side

frame to keep screws in place.

11. Carefully tap two (2) roll pins out of center

and right end of shaft.

12. Slide friction disc assembly and hex shaft

to the right until the left end of shaft is
clear of left bearing. Tap lightly if
necessary, to loosen. The shaft slides out
of the small pinion gear and washer.

13. Carefully lift shaft and friction disc out of

unit. As you remove the assembly, the
washers between the bearing and sliding
forks will be loose. Do not lose the
washers.

Replace Friction Disc

1. Remove three (3) hex bolts and nuts

holding friction disc to shift carrier.

2. Remove the old friction disc. Put the new

friction disc in place, flat side to the shift
carrier.

3. Reinstall the three (3) bolts and nuts into

the new friction disc and hub. Torque to
5-6 lbf-ft (6.8 to 8.13 N•m).

Reinstall Friction Disc

1. Reinstall the shift carrier, the small pinion

gear and washer onto the hex shaft. The
washer goes between the bearing and
the pinion gear.

2. Slide the shaft and attached parts into the

frame, through the right side hole first,
then the left. Pinion gear must mesh with
the large gear.

3. Reinstall the bearing and outside bearing

cap on the left side of the frame.

4. On the right side of the frame, place the

washer on the end of the shaft.

5. Reinstall the bearing cap/bushing on the

right side of frame.

6. Reinstall the flange bearing and washers

into the shift forks. Be sure the washers
are inside the forks.

7. Reinstall roll pins in shaft. Be sure pins

are centered in shaft.

8. Reinstall shift rod with hairpin and

washer.

9. Reinstall tires with lockpins.

10. Install bottom cover.
11. Set unit upright.
12. Replace spark plug wire on spark plug.

CAUTION:

Before tipping unit,

remove enough fuel so that no spills
occur.

1. Hex Shaft
2. Friction Disc
3. Hex Bolts & Nuts
4. Shift Carrier
5. Roll Pins
6. Washers

7. Bearing Cap

Screws

8. Bearing Cap/

Bushing

9. Clutch Fork

10.Large Gear
11.Pinion Gear

1

2 3

4

5

6

9

11

10

8

7

OS2002

Figure 22

5

6

6

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