Sunex Tools 4998 - Manual (Page 4)

4998 4 rev. 10/28/08
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal
injury hazards. Obey all instructions to avoid possible injury or death.
1. Always store the pump in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any
other harmful elements. The pump must be cleaned of water, snow, sand or grit before using.
2. Keep components clean at all times. Use every precaution to guard against dirt entering the system.
3. Cover couplers with dust caps when not connected to the system. All coupler threads must be clean and lubricated regularly.
4. Leave hydraulic hoses in the carton until needed.
5. Store hoses away from direct sunlight, moisture or temperatures above 75º F (24º C) or below 50ºF (10º C).
6. Do not stack hoses. The weight of the pile may flatten hoses on the bottom. Hang the hoses.
7. Inspect hoses and connections daily. Replace damaged components as needed.
8. Over prolonged usage, hydraulic fluid will leak from the quick disconnect connections reducing the original hydraulic fluid level in the
pump's reservoir. To fill the fluid level in the reservoir to the proper height, follow these steps:
a. Use only good quality hydraulic jack oil. Never use brake fluid, transmission fluid, motor oil, alcohol or glycerin. Use of other than
good quality hydraulic jack oil voids warranty.
b. Disconnect the hydraulic hose and air source from the pump.
c. With the pump in its normal position, remove the vent screw by turning it in a counterclockwise direction until removed from the pump.
d. Place a small funnel in the vent screw opening and fill the pump's reservoir to within 1/4 inch (6.35 mm) of the opening.
e. Replace the vent screw by turning it in a clockwise direction until tight. Then turn the vent screw in a counterclockwise direction two
complete turns.
TROUBlESHOOTING
This unit is virtually trouble free. However if poor performance is noted, check the following:
1. Air supply 90 to 175 psi at no less than 7.8 CFM.
2. Cannot produce more than 10,000 psi to activate.
3. Inspect and clean air and hydraulic connections.
SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS® BRANDED
PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.
Sunex International, Inc. will repair or replace its Sunex Tools® branded products which fail to give satisfactory service due to defective workmanship or materials, based
upon the terms and conditions of the following described warranty plans attributed to that specific product.
This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our option any part or unit which proves to be defective in
material or workmanship.
Other important warranty information
This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs or replacement made by
anyone other than Sunex Tools or its authorized warranty service centers.
The foregoing obligation is Sunex Tools’ sole liability under this or any implied warranty and under no
circumstances shall we be liable for any incidental or consequential damages.
NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Return equipment or parts to an authorized service center, transportation prepaid. Be certain to include your name and address, evidence of the purchase date, and
description of the suspected defect. If you have any questions about warranty service, please write to Sunex Tools. This warranty gives you specific legal rights and you
may also have other rights which vary from state to state.
Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the product is still covered by a warranty plan.
SHIPPING ADDRESS:
Sunex Tools
315 Hawkins Rd.
Travelers Rest, South Carolina 29690
MAILING ADDRESS:
Sunex Tools
P.O. Box 1233
Travelers Rest, South Carolina 29690
LIMITED WARRANTY