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Mach III Clutch BAF2K-STH & BAF2K-STL User Manual

Page 3

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7/9/2013

BRAKES_FLANGE_AIR_MANUAL

Page 3 of 4

V.

Parts diagram

Repair Kit:

Part number = Brake

Product Number + “-RPRK” (e.g. B3F2R-STH-RPRK)

Additional
Parts:

Contact Mach III to obtain a complete listing of additional parts kits available for
your specific brake. Please reference product number when calling or e-mailing.

Repair
services:

Factory repair is available. A return materials authorization (RMA) number must
be obtained prior to sending any unit in for repair

VI.

Repair Kit Installation Procedure

Tools Required

Hex Wrench Set
Rubber Mallet or similar soft face hammer
Retainer (snap) Ring Pliers
Scraper

Compounds Required

Grease
O-ring Lubricant
Loctite

®

#609 Retaining Compound

Anti-Seize Lubricant (for re-installation)

A. COMPLETE DISASSEMBLY

(1)

Remove retainer rings from both ends of drive hub.

(2)

Remove drive discs, spring and friction discs.

(3)

Place brake on its side.

(4)

Remove air cylinder with bearing from drive hub. The air cylinder bearing is a slide fit
on the drive hub and is affixed to the drive hub with a thin coating of Loctite

®.

You may

need to strike the hub, or an object inserted in the hub with a rubber mallet or similar
soft face hammer to break the

Loctite

®

seal.

(5)

Next, remove the screws with springs retaining the piston.

(6)

Separate piston from cylinder.

DRIVE HUB

CYLINDER

PISTON

BEARING

RETAINER RING

O-RING

FRICTION DISC

DRIVE DISC

SPRING

SCREW WITH SPRING