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0 troubleshooting – Castle TSM-20 Operator Manual User Manual

Page 7

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TSM-20 Operator’s Manual

5

5.2.2.4 Replace the drill bit in accordance with the Porter-Cable instruction manual with the following

exceptions.

5.2.2.4.1

Insert the drill bit into the brass bushing (Castle PN MT04)

5.2.2.4.2

Place the aluminum bit gage on top of the collet nut.

5.2.2.4.3

Adjust the depth of the drill bit so that the tip of the bit is aligned with the line marked “D”.

5.2.2.5 Reinstall the motor making certain that the motor is all the way forward against the motor mount

and pulled down in the motor saddle.




6.0 TROUBLESHOOTING


PROBLEM

PROBABLE CAUSE

POSSIBLE SOLUTION(S)

Nothing happens when power
switch is turned on.

No Power

Verify

machine

is

plugged in

Check power source

Machine does not cycle when
foot pedal is depressed

Safety

buttons

not

depressed

No air supply

Push material against

safety buttons

Connect to air

Clamp comes down but machine
does not cycle

Flow control closed
Router not running

Open flow control
Plug in router
Turn on router

Machine routs pocket but does
not drill hole and clamp does not
release

Drill motor not running
Drill

motor

over

tightened

Plug in drill motor
Turn on drill motor
Loosen “T” handle –

check for damage

Pilot hole does not go through to
pocket

Pocket is not cut far

enough

Drill bit not set at correct

depth

Adjust router stop switch

and /or router stop bolt

Reinstall drill bit using

bit gage

Machine routes and drills but
does not finish cycle

Low air pressure

Check line pressure
Check internal regulator