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Gorman-Rupp Pumps VG2D3-B 1191621 and up User Manual

Page 23

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OM--02811

VG SERIES

MAINTENANCE & REPAIR

PAGE E -- 4

PUMP AND SEAL DISASSEMBLY
AND REASSEMBLY

Review all SAFETY information in Section A.

Follow the instructions on all tags, label and de-
cals attached to the pump.

This pump requires little service due to its rugged,
minimum-maintenance design. However, if it be-
comes necessary to inspect or replace the wearing
parts, follow these instructions which are keyed to
the sectional view (see Figure 1) and the accompa-
nying parts list.

As described on the following pages, this manual
will alert personnel to known procedures which re-
quire special attention, to those which could dam-
age equipment, and to those which could be dan-
gerous to personnel. However, this manual cannot
possibly anticipate and provide detailed precau-
tions for every situation that might occur during
maintenance of the unit. Therefore, it is the respon-
sibility of the owner/maintenance personnel to en-
sure that

only safe, established maintenance pro-

cedures are used, and that any procedures not ad-
dressed in this manual are performed

only after es-

tablishing that neither personal safety nor pump in-
tegrity are compromised by such practices.

Before attempting to service the pump, disconnect
or lock out the power source and take precautions
to ensure that it will remain inoperative. Close all
valves in the suction and discharge lines.

Before attempting to open or service the

pump:

1. Familiarize yourself with this man-

ual.

2. Disconnect or lock out the power

source to ensure that the pump will

remain inoperative.

3. Allow the pump to completely cool

if overheated.

4. Check the temperature before

opening any covers, plates, or

plugs.

5. Close the suction and discharge

valves.

6. Vent the pump slowly and cau-

tiously.

7. Drain the pump.

Use lifting and moving equipment in

good repair and with adequate capacity

to prevent injuries to personnel or dam-

age to equipment.

Impeller Removal

For access to the impeller (2) or seal assembly (3),
the pump casing (1) must be separated from the
seal plate (11).

Drain the suction and discharge piping and re-
move it from the pump. Remove the casing drain
plug (46) and drain the pump. Clean and reinstall
the drain plug.

Remove the hardware securing the pump casing
to the base. Wedge a block of wood under the
bearing housing (21) to support the housing when
the casing is removed.

Remove the hardware (12 and 14) and separate
the pump casing from the seal plate. Tie and tag
any leveling shims used under the casing mount-
ing feet. Remove the seal plate gasket (10) and
clean the mating surfaces.

Immobilize the shaft (32). Remove the impeller
washer and nut (47 and 48) and use a soft-faced
mallet to tap the impeller from the shaft. Retain the
impeller key (49). Inspect the impeller and replace
it if cracked or badly worn.

Seal Removal

To remove the seal assembly (3), disengage the
nuts (16) and slide the seal plate (11), seal and
shaft sleeve (4) off the shaft as a single unit. Re-
move the shaft sleeve O-ring (5).

Disengage the nuts (44) and remove the seal cap
(45) and gasket (8). Remove the stationary ele-
ment and O-ring from the seal cap. Pull the sleeve
and rotating portion of the seal from the seal plate.