Pump and seal disassembly and reassembly – Gorman-Rupp Pumps 03A52-B 1327255 and up User Manual
Page 23
0 SERIES
OM-01177
MAINTENANCE & REPAIR
PAGE E - 4
PUMP AND SEAL DISASSEMBLY
AND REASSEMBLY
Review all SAFETY information in Section A.
Follow the instructions on all tags, label and de
cals attached to the pump.
This pump requires little service due to its rugged,
minimum‐maintenance design. However, if it be
comes necessary to inspect or replace the wearing
parts, follow these instructions which are keyed to
the sectional views (see Figure 1) and the accom
panying parts list.
This manual will alert personnel to known proce
dures which require special attention, to those
which could damage equipment, and to those
which could be dangerous to personnel. However,
this manual cannot possibly anticipate and provide
detailed precautions for every situation that might
occur during maintenance of the unit. Therefore, it
is the responsibility of the owner/maintenance per
sonnel to ensure that only safe, established main
tenance procedures are used, and that any proce
dures not addressed in this manual are performed
only after establishing that neither personal safety
nor pump integrity are compromised by such prac
tices.
Before attempting to service the pump, switch off
the power source to ensure that the pump will re
main inoperative. Close all valves in the suction
and discharge lines.
For power source disassembly and repair, consult
the literature supplied with the power source, or
contact your local power source representative.
Before attempting to open or service the
pump:
1. Familiarize yourself with this man
ual.
2. Lock out or disconnect the power
source to ensure that the pump will
remain inoperative.
3. Allow the pump to completely cool
if overheated.
4. Check the temperature before
opening any covers, plates, or
plugs.
5. Close the suction and discharge
valves.
6. Vent the pump slowly and cau
tiously.
7. Drain the pump.
Pump Casing and Wear Ring Removal
Before attempting to service the pump, remove the
hex nuts (44) securing the cover plate (42) and
drain the pump. Clean and reinstall the cover plate.
To service the wear ring (40), impeller (2), seal as
sembly (3), or seal plate (10), the pump casing (1)
must be separated from the base and pedestal
(17).
Remove the suction and discharge lines. Remove
the nuts (35) and use a suitable hoist and sling to
separate the pump casing and gasket (8) from the
seal plate and pedestal.
Use lifting and moving equipment in
good repair and with adequate capacity
to prevent injuries to personnel or dam
age to equipment. Suction and dis
charge hoses and piping must be re
moved from the pump before lifting.
Tie and tag any leveling shims used under the cas
ing feet to ease reassembly.
Inspect the wear ring (40) for excessive wear or
scoring. The wear ring is secured in the pump cas
ing by a press fit. If replacement is required, use a
small bit to drill two holes through the ring horizon
tally, 180
_ apart. Use a saw or chisel to complete
the cuts through the ring, and remove it from the
pump casing. Use caution not to damage the
pump casing bore when removing the wear ring.
Use caution not to damage the pump cas
ing bore when removing the wear ring.