Gorman-Rupp Pumps 11 1/2A22-B 1060190 and up - Manual (Page 28)

OM-00574 10 SERIES
MAINTENANCE & REPAIR PAGE E - 5
back cover gasket (42). Clean the mating surfaces
of the back cover plate and pump casing.
Inspect the wear plate and replace it if badly scored
or worn. To remove the wear plate, disengage the
hardware (39 and 40) securing it to the back cover.
If no further disassembly is required, see Back
Cover Installation.
Pump Casing Removal
Death or serious personal injury and
damage to the pump or components
can occur if proper lifting procedures
are not observed. Make certain that
hoists, chains, slings or cables are in
good working condition and of suffi­
cient capacity and that they are posi­
tioned so that loads will be balanced
and the pump or components will not be
damaged when lifting. Suction and dis­
charge hoses and piping must be re­
moved from the pump before lifting. Lift
the pump or component only as high as
necessary and keep personnel away
from suspended objects.
To service the impeller (2), wear plate assembly
(27) and seal assembly (3), disconnect the dis­
charge piping. Remove the hardware securing the
pump casing (1) to the base. Disconnect the power
source. Tie and tag any leveling shims used under
the pump mounting feet to ease reassembly.
Remove the nuts (35) securing the pump casing
and gasket set (37) to the pedestal (19) and seal
plate (36). Separate the casing from the seal plate
and pedestal.
Remove the gasket set (37) from the pedestal and
seal plate. Clean the mating surfaces of the seal
plate and pump casing. Tie and tag the gaskets, or
measure and record their thickness for ease of
reassembly. Tie and tag any leveling shims used
under the casing mounting feet to ease reassemb­
ly.
Impeller Removal
Before removing the impeller, remove the bottle oil­
er and piping (10, 11, 12 and 13). Remove the seal
cavity drain plug (32) and drain the oil from the seal
cavity to prevent the oil from escaping when the im­
peller is removed. Clean and reinstall the drain
plug.
Immobilize the impeller by wedging a block of
wood between the vanes. If removed, install the
shaft key (26). Install a lathe dog on the drive end of
the shaft (27) with the “V” notch positioned over the
shaft keyway.
With the impeller rotation still blocked, strike the
lathe dog sharply in a counterclockwise direction
(when facing the drive end of the shaft). The impel­
ler may also be loosened by using a long piece of
heavy bar stock to pry against the arm of the lathe
dog in a counterclockwise direction (when facing
the drive end of the shaft) as shown in Figure 2.
Use caution not to damage the shaft or keyway.
When the impeller breaks loose, remove the lathe
dog and wood block and unscrew the impeller
from the shaft.
Turn
Counterclockwise
Lathe Dog Arm
“V” Notch
Shaft Key
Impeller Shaft
Lathe Dog
Setscrew
Heavy
Bar Stock
Figure 2. Loosening Impeller
Unscrew the impeller in a counterclockwise direc­
tion. Use caution when removing the impeller; ten­
sion on the seal spring will be released as the im­
peller is unscrewed.
Inspect the impeller and replace it if cracked or
badly worn. Slide the impeller adjusting shims (60)
off the impeller shaft. Tie and tag the shims or mea­