MAX Power CT100 Electric Tunnel Thruster Serials: 42250 ~ 83327 - Manual (Page 6)

Manual CT100 & CT125 April 2008
www.max-power.com 5
4. ELECTRIC MOTOR (12 / 24 volts)
The upper coupling (motor side) is adjusted in the factory. Position the lower coupling on
the drive leg shaft and push it down as far as it will go (lightly grease the shaft
beforehand).
Place the flexible red coupler on the drive leg side coupling, (part n° 8 on the CT100
CT125 – Spare Parts diagram, page 13)
Now fit the electric motor onto the motor support and tighten the four 10mm Ø motor
support screws alternatively (maximum torque: 40Nm).
Push the lower coupling up into place using a screwdriver et tighten the two 4 x 10mm
Allen screws (maximum torque: 10Nm).
The upper and lower couplings must be adjusted to leave 2mm of play (+/- 1mm)
between both of them.
Check that the propellers turn without resistance (a little resistance due to the motor is
normal).
Ensure that air can flow freely to allow the motor to cool whilst in operation.
Please note that the motor side coupling is already in position and does not need
adjusting.
5. PROPELLERS
Insert the drive pin and propellers.
Check that the propellers turn without resistance (a little resistance due to the motor is
normal).
Tighten the fixing screw on the side of the propeller using a 3mm Allen key (maximum
torque: 3 Nm).
Protect your hands during this operation to avoid risks of injuries caused by the edges of
the propeller blades.
IMPORTANT:
to prevent against calcium deposits that damage the seals, we
recommend that you coat the shaft and stainless steel cover with silicon grease.
6. PROTECTION GRIDS
It is possible to install protection grids, however, their installation may affect thruster
performance.
7. ELECTRICAL INSTALLATION
CAUTION: an incorrect electrical installation will cause rapid deterioration or even failure
of the thruster. Excessive voltage drop will cause premature wearing of the relays and
brushes. Special attention should be given to the quality, capacity and condition of your
batteries, aswell as cable sections used.
Ensure that all electrical connections are correctly tightened.
Under no circumstances should any flammable products be stored next to the
electrical components of the thruster.
It is essential to install a manual battery isolator and if possible an electric
battery isolator at the base of the thruster motor power line.