Banks Power Chevy_GMC Trucks: Duramax LLY-LBZ (Diesel ’06 - 07 6.6L) Intake-Techni-Cooler Intercooler '06-10 User Manual

Page 6

96786 v.4.0

Note: the inner fenderwell cover must

be removed to access the bottom bolt.

Next, remove the (3 per side) bolts

to the head assembly / grill support

bracket. See Figure 5. Disconnect the

connectors from the backside of the

headlamp assembly from both driver

and passenger headlamp assemblies.

Remove the headlamp assemblies.
Note: Slide the headlamp assembly

toward the center and forward of the

vehicle to remove. the turn signals are

built into the headlamp assembly.

Remove the plastic headlamp

mounting structure. (2006-07 LBZ only)

2006-07 LBZ: Remove the plastic

headlamp mounting structure on

the driver and passenger side of the

vehicle shown in Figure 6. There are

(6x) bolts, (2x) torx head bolts, (1x)

push-in retainer and (1x) large clip

that must be disconnected to remove

the piece from the vehicle, per side.

The plastic piece that resides by the

bumper must be detached from the

headlamp mounting structure, but will

remain on the vehicle. The retaining

clip that attaches the hood latch cable

to the support structure must also be

removed on the driver’s side.

Remove the two bolts that secure

the upper fan shroud to the upper

radiator cross brace. Remove the

four push-in retainers (2 per side)

that attach the upper section to the

lower section of the fan shroud. These

retainers are removed by pulling up on

the center pin then prying the entire

retainer assembly out as shown in

Figure 2.

Carefully remove the transmission

module from the upper fan shroud. Lay

the module to the side. See Figure 7.

Figure 5 07-10 LMM: Headlamp Assembly/Grill Support Bracket