Banks Power Volkswagen Cars: (Diesel ’09 - 10 Jetta 2.0L TDI) Exhaust- Monster Exhaust, Single out the back 2009-2010 2.0L Clean Diesel, Jetta TDI & Jetta TDI Sportwagen - Manual (Page 6)

6
96281 v.3.0
Monster Exhaust System Installation
1.
As a precaution, disconnect the
ground of the battery (if there is more
than one battery, disconnect both).
2.
Raise the vehicle and support it with
properly weight rated safety stands,
ramps or a commercial hoist. Follow
the manufacturer’s safety precautions.
Take care to balance the vehicle to
prevent it from slipping or falling. When
using ramps, be sure the front wheels
are centered squarely on the topsides;
place the transmission in park; set the
parking brake and place blocks behind
the rear wheels.
CAUTION: DO NOT WORK UNDER
ANY VEHICLE SUPPORTED ONLY
BY A JACK. SEVERE INJURY MAY
RESULT.
WARNING! The following step may
require the use of a torch and/
or saw. Proper safety equipment
should be used. Failure to use
proper safety equipment may
result in severe injury.
3.
Starting at the rear of the
vehicle, remove the tailpipe near the
intermediate pipe clamps by cutting
through the connection or by removing
the clamps and heating the joints
with an oxy-acetylene torch to allow
crimped pipes to separate. Remove
the tailpipe from the vehicle.
4.
Remove the clamps holding the
intermediate pipe to the Diesel
Particulate Filter.
CAUTION: DO NOT CUT OR DAMAGE
DIESEL PARTICULATE FILTER TUBING
DURING THE REMOVAL PROCESS.
Separate the intermediate pipe from
the Diesel Particulate Filter.
NOTE: The use of an oxy-acetylene
torch may be necessary. Remove
the intermediate pipe hanger pins
from the rubber hangers with a pry
bar (Spray lubricant will ease hanger
removal) and remove the intermediate
pipe assembly from the vehicle.
5.
Install the 2 1 ⁄
4
” exhaust clamp onto
the front of the Banks intermediate
pipe. Install the intermediate pipe
onto the Diesel Particulate Filter
outlet. Loosely snug the 2 1 ⁄
4
” clamp.
Insert the (2) hanger pins on the front
intermediate pipe into the factory
rubber hangers. Insert the rear
intermediate pipe hanger pin into the
factory rubber hanger.
6.
Slide a supplied 3” exhaust band
clamp onto the Front tailpipe inlet.
7.
Route the Front Tailpipe over the
rear axle housing. Install the Front
Tailpipe onto the Banks Intermediate
pipe outlet. Align the clocking tab
notch on the Front tailpipe onto the
intermediate pipe clocking tab. Slide
the exhaust band clamp over the
joining connection and loosely snug
the 3” exhaust band clamp.
8.
Install a 3” exhaust band clamp at
the inlet of the Rear Tailpipe.
9.
Install the rear tailpipe onto the
front tailpipe. Align the clocking
tab notch on the Rear tailpipe onto
the front tailpipe clocking tab. Start
the tailpipe hanger pin into the
corresponding vehicle rubber hanger.
Position the rubber hanger as shown
in Figure 2. Slide the exhaust band
clamp over the joining connection
and loosely snug the 3” exhaust band
clamp.
9.
Install the supplied Tailpipe Tip
using the supplied 3” exhaust band
clamp onto the rear tailpipe. Adjust
the Tailpipe Tip under the rear
fender such that the tip position is
aesthetically pleasing.
10.
With everything positioned
properly, begin to tighten the clamps
starting with the ones closest to the
front of the vehicle and working your