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Maintenance – Zenoah BCZ4200CL User Manual

Page 14

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GB-14

BCZ4000DL / BCZ4000DW / BCZ4200CL

WARNING

Make sure that the engine has stopped and is cool
before performing any service to the machine.
Contact with moving cutting head or hot muffler
may result in a personal injury.

AIR FILTER
• The air filter, if clogged, will reduce the engine perfor-

mance.

• Filter element : Check and clean the filter element in

warm, soapy water as required. Dry completely be-
fore installing.

• Paper element : Check and clean the paper element

by air blow as required.

• If the element is broken or shrunk, replace with a new

one.

WARNING

• This filter element is dry type.
• Never wash the filter element in oleaginous cleaning

solution.

FUEL FILTER
• When the engine runs short of fuel supply, check the

fuel cap and the fuel filter for blockage.

SPARK PLUG
• Starting failure and misfiring are often caused by a

fouled spark plug. Clean the spark plug and check
that the plug gap is in the correct range. For a re-
placement plug, use the correct type specified by
KOMATSU ZENOAH.

9. Maintenance

9. Maintenance

(1) Fuel filter

(1)

REFILLING TRIMMING LINE
1. For replacement line, use a diameter of 2.4mm(.095in).

The spool is capable for a line upto 6m(20ft) on the
10cm(4”) head. Avoid using a larger line as it may cut
down the trimming performance.

WARNING

• For safety reasons, do not use metalreinforced

line.

2. Pinch the slotted area on the both sides of the spool

housing to unhook the bottom cap.

3. Take out the spool and pull off the old line. Put one

end of new line through the spool holes and pull it
until the length is equal between each part of the line.

4. Wind up the line in the correct direction as indicated

on the spool.

5. Hook each end of the line in the slot on the edge of

the spool, and then put the ends through the eyelets
on the housing. Make sure that the spring and the
washers are in place.

6. While holding the spool against the housing, pull the

line ends to release them from the slot.

7. Line up the slot on the bottom cap with the hook on

the housing, press the cap against the housing until it
clicks.

BLADE
• Check the blade and the fasteners for looseness,

cracking, or bending.

• Check the cutting edges and reform with a flat file.

Point :
1. Keep the end corner sharp.
2. Round the root of the edge, using round file.
3. Do not use water when using a grinder.
• It is recommended that filing should be done by

professionals.

• Especially regarding filing the saw blade, Leave it to

the professionals.

(1) Filter element
(2) Paper element

(1)

(2)