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Important, Cutting blades warning – Yard-Man 604 User Manual

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• Remove the hex bolt from the center of the

engine pulley (or the electric PTO clutch on
units so equipped) and gently lower it off of
the engine crankshaft. Be careful not to lose
any washers or spacers which may be found
on top of the engine pulley or the electric PTO
clutch. See Figure 18.

• On units equipped with an electric PTO, the

engine pulley is located directly above the
electric PTO clutch. Lower the engine pulley
far enough to be able to remove the upper
drive belt from around it

.

IMPORTANT:

When remounting the engine

pulley or electric PTO clutch, torque the center hex
bolt to between 38 foot-pounds and 50 foot-pounds.

• Remove the drive belt by feeding it from both

ends toward the front idler pulley on the
double-idler bracket. See Figure 16.

• Reassemble by following the above steps in

reverse order.

• Reroute the new belt around the pulleys and

belt keepers EXACTLY as the old one was
routed. Refer to Figure 16.

The AutoDrive

pedal is properly adjusted when the

hole found in the double-idler bracket has
approximately 1-3/8" of travel with ten pounds of
pressure applied to the AutoDrive

pedal. See

Figure 19.

Figure 19

Adjust the AutoDrive

pedal after replacing the drive

belts on your tractor, if necessary, as follows:

• Locate the speed control assembly on the

underside of the steering support bracket. See
Figure 20.

• Remove both hairpin clips from the pin which

is fastened to the speed control assembly (be
careful not to lose the small flat washers found
on the pin). See Figure 20.

• Remove the AutoDrive

pedal return spring.

Using two 9/16" wrenches, remove the pin from the
speed control assembly. See Figure 20.

Figure 20

Thread the idler adjustment rod inward or outward to
lengthen or shorten the travel of the double-idler
bracket until proper adjustment is achieved.

• Reassemble by following the above steps in

reverse order.

CUTTING BLADES

WARNING:

Cutting blades are sharp.

Always protect hands by wearing heavy
leather work gloves to grasp blades.

The blades may be removed for sharpening or
replacement as follows.

• Remove the deck from beneath the tractor,

(refer to DECK REMOVAL earlier in this
section for detailed instructions) then gently
flip the deck over to expose its underside.

• Place a block of wood between the center

deck housing baffle and the cutting blade to
act as a stabilizer. See Figure 21.

Figure 21

• Use a 15/16" wrench to remove the hex flange

nut that secures the blade to the spindle
assembly. See Figure 21.

Front of Tractor

NOTE:

View shown from above tractor.

Double-idler

Bracket

Idler

Adj. Rod

Hole

Speed Control

Assembly

Hairpin

Clips

Idler

Adj. Rod

Pin

AutoDrive

Pedal

Return Spring

Place Wrenches Here

Neutral

Return

Bracket

Cutting Blade

Block of Wood

Spindle

Assembly

Hex Flange Nut