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Caution, Warning, Maintenance and repair instructions – Yard Machines 769-02636 User Manual

Page 13

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13

MAINTENANCE AND REPAIR INSTRUCTIONS

REPLACING THE SPARK PLUG

Use a Champion RDJ7Y spark plug (or equivalent). The
correct air gap is 0.020 in. (0.5 mm). Remove the plug
after every 25 hours of operation to check its condition.
1. Stop the engine and allow it to cool. Grasp the plug

wire firmly and pull the cap from the spark plug.

2. Clean dirt from around the spark plug. Remove the

spark plug from the cylinder head by turning a 5/8 in.
socket counterclockwise.

NOTE: Replace a cracked, fouled or dirty spark plug.

3. Set the air gap at 0.020 in. (0.5 mm) using a feeler

gauge (Fig. 18).

Adjust Idle Speed Adjuster

If after checking the fuel mixture and cleaning the air
filter the engine still will not idle, adjust the idle speed
screw as follows:
1. Start the engine and let it run for about 2-3 minutes

at a high speed (full throttle) to warm up. Refer to the
Starting/Stopping Instructions.

NOTE: Ensure the tines are not in contact with the

ground when adjusting the idle.

2. Release the throttle control and let the engine idle. If

the engine stops, insert a small phillips screwdriver
into the hole in the muffler cover (Fig. 17). Turn the
idle speed screw clockwise 1/8 of a turn at a time
(as needed) until the engine idles smoothly.

NOTE: The tines should not rotate during engine idle.

3. If the tines rotate when the engine idles, turn the idle

speed screw counterclockwise 1/8 of a turn at a
time (as needed), to reduce idle speed.

Checking the fuel mixture, cleaning the air filter, and
adjusting the idle speed screw should solve most engine
problems. If not and all the following are true:

• The engine will not idle
• The engine hesitates or stalls on acceleration
• There is a loss of engine power

Have the carburetor adjusted by an authorized service dealer.

Idle Speed Adjuster

CARBURETOR ADJUSTMENTS

The engine’s idle speed adjuster is adjustable through
the air filter/muffler cover (Fig 17).

NOTE: Careless adjustments can seriously damage your

unit. An authorized service dealer should make
carburetor adjustments.

Check Fuel Mixture

Old and/or improperly mixed fuel is usually the reason
for the unit not running properly. Drain and refill the tank
with fresh, properly mixed fuel prior to making any
adjustments. Refer to Oil and Fuel Information.

Clean Air Filter

The condition of the air filter is important to the operation
of the unit. A dirty air filter will restrict air flow and
change the air/fuel mixture. This is often mistaken for an
out of adjustment carburetor. Check the condition of the
air filter before adjusting the idle speed adjuster. Refer to
Air Filter Maintenance.

Fig. 17

Fig. 16

Do not sand blast,
scrape or clean

electrodes. Grit in the engine could damage
the cylinder.

CAUTION:

The unit will still run
during idle speed

adjustments. Wear protective clothing and
observe all safety instructions to prevent
serious personal injury.

WARNING:

If the exhaust
deflector assembly is

not tightened securely, it could fall off causing
damage to the unit and possible serious
personal injury.

WARNING:

Spark Arrestor

Screen

Spark Arrestor

Hood

Screw

Muffler

Engine

Tabs

Slots