Troubleshooting, Fault probable cause suggested remedy – Wilton 4400A User Manual
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1. Motor is defective
2. Voltage is too low
3. Switch is defective
4. Branch circuit fuse is blown or
 the circuit breaker is tripped
5. Branch is shut down for service
6. Open circuit in the wiring
1. Belt is slipping
1. Replace the belt.
Abrasive belt or disc slows
down although motor keeps
running at working speed
Motor stalls easily
Motor will not run
Poor tracking
1. Tracking is out of adjustment.
2. Too much belt tension.
3. Not enough belt tension.
4. Belt is jointed improperly.
5. Lack of crown on the drive roller.
6. Worn bearings.
1. Adjust the belt tracking.
2. Loosen the tension until the belt is just
 taut.
3. Tighten the tension until the belt is more
 taut.
4. Check the belt for an irregular seam or
 shape.
5. Remove the belt and put a straight edge
 along the drive roller. There should be a
 slight crown (high spot toward the middle
 of the roller.) If the crown has worn away,
 replace the roller.
6. Check all the bearings for excessive heat
 or loose shafts. Replace if necessary.
Unsteady belt
1. Slack in the abrasive belt.
1. Adjust the belt tension.
Short belt life
1. Excessive pressure applied while
 grinding.
2. Working on only one side of the belt
 or only in one area of the disc.
3. Incorrect abrasive material or grit
 size.
1. Allow the belt to do the cutting. Excessive
 pressure only dulls the grit and removes it
 from the cloth.
2. Use all the surface areas of the abrasive
 cloth.
3. Check with your abrasives supplier for rec
 ommendations on the type and coarse
 ness of the abrasive required for the
 workpieces you are sanding or grinding.
1. Replace the motor.
2. Check the power supply for the proper
 voltage.
3. Replace the switch.
4. Determine the reason for the blown fuse
 or tripped circuit breaker -- then replace
 the fuse or reset the breaker.
5. Check all personnel and machines on
 the branch to be certain someone has
 not shut down the branch for service. DO
 NOT replace the fuse or reset the breaker
 unless you are certain no personnel are
 working on the machines, wires or con
 trols in the circuit.
6. Inspect all the wire connections for loose
 or open connections.
1. Check for proper voltage at the motor
 -- correct as necessary.
2. Replace the blown fuse.
3. Check for proper connections.
1. Low voltage.
2. Fuse is blown (three phase
 motors only.)
3. Improper wiring.
CAUTION: For all of the electrical faults and corrections in the above table Wilton recommends the use of a qualified
and licensed electrician for all circuit tracing, diagnosis and repair.
Fault
Probable cause
Suggested remedy
Troubleshooting
