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Maintenance – Ryobi P540 User Manual

Page 21

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21

REPLACING BAR AND CHAIN

See Figures 25 - 29.

WARNING:

The safety instructions in this section are to protect the
user from serious personal injury.

WARNING:

Remove the battery pack from the chain saw and make
sure the chain has stopped before you do any work on
the saw. Failure to do so may result in accidental starting
and possible serious injury

CAUTION:

Always wear gloves when handling the bar and chain;
these components are sharp and may contain burrs.

n

Remove the battery pack before you do any work on the

chain saw.

n

Remove the hex key from the storage area and use it to

remove the chain cover screw, washer and chain cover
from the chain saw.

n

Remove the bar and chain from the mounting surface.

n

Remove the old chain from the bar.

n

Lay out the new saw chain in a loop and straighten any

kinks. The cutters should face in the direction of chain
rotation. If they face the opposite direction, turn the loop
over.

n

Place the chain drive links into the bar groove. Position

the chain so there is a loop at the back of the bar. Hold
the chain in position on the bar and place the loop around
the sprocket of the chain saw.

Fit the bar flush against

the mounting surface so that the bar stud is in the long
slot of the bar.

NOTE: When placing the bar on the bar stud, assure that

the adjusting pin is in the chain tension pin hole.

Fig. 25

BAR

CHAIN

CHAIN

COVER

SCREW

WASHER

CHAIN

COVER

SPROCKET

ADJUSTING

PIN

CHAIN TENSION

PIN HOLE

BAR

GROOVE

CHAIN DRIVE

LINKS

Fig. 26

WARNING:

Never touch or adjust the chain while the motor is running.
The saw chain is very sharp; always wear protective
gloves when performing maintenance to the chain to
avoid possible serious lacerations.

MAINTENANCE

Fig. 27

CHAIN

TENSIONING

SCREW

RECOMMENDED BAR AND CHAIN

COMBINATIONS

Bar Part Number - 10 in. (254 mm)

671256002 or 671667002

Chain Part Number

6958301 or 690583002