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Service and adjustments – Poulan HDR500M User Manual

Page 17

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17

SERVICE AND ADJUSTMENTS

TO REPLACE GROUND DRIVE BELT
(See Figs. 27 and 28)

• Remove belt guard as described in “TO REMOVE BELT

GUARD”.

• Remove old belt by slipping off engine pulley fi rst then

remove from transmission pulley.

• Place new belt in groove of transmission pulley and

into engine pulley. BELT MUST BE IN GROOVE ON
TOP OF IDLER PULLEY. NOTE POSITION OF BELT
TO GUIDES.

• Check belt adjustment as described below.
• Replace belt guard.
• Reposition wheel and replace clevis pin and hairpin

clip.

GROUND DRIVE BELT ADJUSTMENT
(See Fig. 28)

For proper belt tension, the extension spring should have
about 5/8 inch (16 mm) stretch when drive control bar is
in “EN GAGED” position. This tension can be attained as
follows:
• Loosen cable clip screw securing the drive control

cable.

• Slide cable forward for less tension and rearward for

more tension until about 5/8 inch (16 mm) stretch is
obtained while the drive control bar is engaged.

• Tighten cable clip screw securely.

LESS
TEN SION

ENGINE
PULLEY

IDLER
PULLEY

TRANS MIS SION
PULLEY

CABLE CLIP
SCREW

DRIVE
CONTROL
CABLE

MORE
TEN SION

5/8"

EXTENSION
SPRING

TO REMOVE BELT GUARD

(See Fig. 27)

NOTE: For ease of removal, remove hairpin clip and clevis
pin from left wheel. Pull wheel out from tiller about 1 inch
(2.5 cm).
• Remove two (2) screws from side of belt guard.
• Remove hex nut and washer from bottom of belt guard

(located behind wheel).

• Pull belt guard out and away from unit.
• Replace belt guard by reversing above procedure.

BELT GUARD

SCREW

HAIRPIN CLIP AND
CLEVIS PIN

HEX NUT
AND WASHER
(LOCATED BEHIND
TIRE)

FIG. 27

FIG. 28

SCREW