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Portability kit installation, Cord set – Powermate PM0525501 User Manual

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TOOLS REQUIRED: 7/16”, 1/2”, 9/16”, and 5/8" sockets and
ratchets, block(s) of wood (minimum of 6” tall).
Refer to the parts list on page 9.

WHEEL INSTALLATION
1. Block up end of generator opposite the fuel tank cap to

install wheel kit.

2. Insert wheel spacer (item 18) into the center of the wheel

(item 31).

3. Slide 3/8 x 4.25” bolt (item 35) and 3/8 washer (item 21)

through the wheel (item 31), then through the wheel
bracket on the carrier, with the offset side of the wheel hub
against the wheel bracket.

4. Thread 3/8 nyloc nut (item 17) onto the bolt and tighten to

securely clamp the wheel assembly to the carrier.

5. Repeat above instructions for the remaining wheel.

FOOT INSTALLATION
1. Assemble the rubber feet (item 32) to the foot bracket (item

41) using a 1/4-20 x 1.5” bolt (item 40). Thread a 1/4
washer (item 13) and a 1/4 nyloc nut (item 15) to the bolt to
secure the assembly. Caution: Do not over tighten so
that the foot material collapses.

2. Blocking up the alternator side of the generator, place the

foot bracket under the carrier channel. Thread a 5/16-18 x
1” bolt (item 14) with a 5/16 washer (item 34) through the
mounting holes and thread a 5/16 washer (item 34) and a
5/16 nyloc nut (item 22) to the bolt to secure the foot
bracket to the carrier.

HANDLE INSTALLATION
1. Place handle (item 39) over carrier tubing on same end as

feet, as shown in the diagram.

2. Slide 7/16 x 2” bolt (item 43) through handle as shown in

diagram and secure with 7/16” nyloc nut (item 45). Tighten
until handle is securely clamped to the carrier tubing.

3. Apply aerosol hairspray or similar adhesive to the handle

(item 39), and then slide the handle grip (item 44) onto the
handle. The aerosol hairspray will allow for easier
assembly and will adhere the grip to the handle.

4. Repeat above instructions for the remaining handle.

Your generator is supplied with a 25 foot 12 GA SJTW

4-conductor 105ºC power cord set. This cord is equipped with
an L14-20P twistlock Plug, on one end, which will plug directly
into the mating twistlock receptacle on the control panel of your
generator. The opposite end comes equipped with a special 4
circuit connector comprised of four 5-20R receptacles. These
may be used to power individual loads. Make sure the loads
do not exceed the 20 amp rating of the Power Cord Set.
Circuit breaker protection is provided for on the control panel of
your generator.

You will notice that the 4-circuit connector is color coded

with red and blue dots. When several loads are powered at the
same time, it is best to keep equal loads supplied to each
separately colored half, if possible. The red half and the blue
half of the connector are each capable of sustaining 20 amps of
current provided your generator is capable of supplying 4800
watts of power. Check nameplate ratings for total wattage
capability of the generator.

PORTABILITY KIT INSTALLATION

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English

CORD SET