Assembly – ProForm 520i PFTL59822 User Manual

Page 6

ASSEMBLY

Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials; do not
dispose of the packing materials until assembly is completed.

Assembly requires the included allen wrench and your own phillips screwdriver , adjustable
wrench , and rubber mallet .

Use the PART IDENTIFICATION CHART in the center of this manual to identify small parts as you assem-
ble the treadmill. The assembly hardware is found into separate bags; each bag is marked to show which
assembly step uses the hardware in that bag. Note: Some bags may include extra hardware.

2. Identify the Right and Left Uprights (55, 64); the Left

Upright has two small holes near the square post. See
drawing 2a. Make sure that there are two U-nuts (100) in
the lower end of each Upright.

Hold the Right Upright (55) near the Base (116), and orient
the Right Upright as shown. Make sure that the Right
Upright bends in the direction shown. Straighten the
Wire Harness (49), and feed it into the lower end of the
Right Upright and out of the upper end. Make sure that
no wires are pinched. Hand tighten two Upright Bolts
(112) with Star Washers (111) into the bottom of the
Base (116) and the lower end of the Right Upright.

Attach the Left Upright (64) as described above. Note:
There is not a wire harness on the left side.

1. Read the information at the top of this page before

beginning. Do not plug in the power cord until all as-
sembly steps are completed.

With the help of a second person, carefully tip the
treadmill onto its left side as shown. Partially fold the
Frame (51) so that the treadmill will be more stable. Do
not fully fold the treadmill until it is completely as-
sembled.

Attach six Base Pads (44) to the bottom of the Base
(116) with six 1” Tek Screws (13). Note: Only three Base
Pads and Tek Screws are shown.

116

111

Bend

Holes

116

112

3. With the help of a second person, carefully tip the tread-

mill down so that the Uprights (55, 64 [not shown]) are
vertical. Make sure that the end of the Wire Harness
(49) does not fall into the Right Upright.

Set the Console Base (38) on the Right Upright (55) as
shown. Check the pins in the connector on the end of the
Wire Harness (49) and make sure that they are straight.
Connect the Wire Harness to the indicated connector on
the back of the Console Base. Make sure to insert the
connectors properly (see the inset drawing). The con-
nectors should slide easily and snap into place. If the
connectors do not slide easily and snap into place, turn a
connector and try again.

100

55, 64