Simplicity Manufacturing 5900608 ZT18441KHC - Manual

7/2005 1 TP 300-7237-IR-HZ-N
Dealer Setup
& Adjustment Instructions
FastCut Hydro Drive Zero-Turn Riders & Mowers
TABLE OF CONTENTS:
SAFETY RULES .................................................................2
SETUP PROCEDURES
Quick Setup List ................................................................3
Uncrating ............................................................................4
Battery Activation & Installation ......................................4
Rider Assembly .................................................................5
Seat and Safety Switch Assembly ...................................5
Install Ground Speed Control Levers ...............................5
Check Fluid levels .............................................................5
Fill and Check Engine Oil.................................................6
Check Transmission Oil Level .........................................6
Reduce and Check Tire Pressure ....................................6
Torque Mower Blades .......................................................7
Lubrication .........................................................................7
Perform Safety Checks .....................................................8
Functional Tests...............................................................8
Mower Blade Stopping Check..........................................8
Seat Switch Connection ...................................................8
Burnish PTO Clutch .........................................................8
Safety Interlock System ...................................................9
ADJUSTMENT PROCEDURES
Seat Adjustments ..............................................................9
Ground Speed Control Lever Adjustment.....................10
Operator Adjustment ......................................................10
Speed Balancing Adjustment .........................................10
Return-To-Neutral & Neutral Adjustment .......................11
Parking Brake Adjustment..............................................12
PTO Clutch Adjustment ..................................................13
PTO Clutch Adjustment .................................................13
Blade Brake Check ........................................................13
Mower Deck Leveling ......................................................14
SERVICE PROCEDURES
Transmission Oil Filter Change .....................................15
Hydraulic Pump Drive Belt Replacement ......................16
Mower Belt Replacement ................................................17
ATTENTION SETUP PERSONNEL:
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-
porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Mfg. No. Description
5900608 ZT18441KHC, 18HP Zero-Turn Rider with 44” Mower
5900609 ZT19441KWV, 19HP Zero-Turn Rider with 44” Mower
5900610 ZT20501BV, 20HP Zero-Turn Rider with 50” Mower
Form No. 5100277
Revision IR
This Dealer Setup Instruction covers the following products: