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Assembly – Jeep 75598 User Manual

Page 19

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KC

TM

Light Covers

32

• Align the four tabs on the inside of a light cover with

the four slots in one of the light housings on the
KC

TM

light rack.

Hint: Make sure the light covers are positioned with the
wide tabs at the top.

• Push firmly on the light cover to “snap” it to the

light housing.

• Repeat this procedure on the other side of the KC

TM

light

rack to assemble the other light.

Sport Bar

KC

TM

Light

Rack - Front Half

KC

TM

Light

Rack - Back Half

Tabs

• Position the sport bar with the ends on a flat surface,

as shown.

• Fit and hold the front and back halves of the KC

TM

light

rack against the sport bar. Make sure the two KC

TM

light

rack halves are aligned, and that the screw holes in the
KC

TM

light rack are aligned with the screw holes in the

canopy and the sport bar.

• Insert and “snap” the tabs on the front half of the KC

TM

light rack into the slots below the light housings on the
back half of the KC

TM

light rack.

• Insert two #6 x 1

1

/

2

" screws through the holes in the back

of the KC

TM

light rack, through the sport bar, and into the

front half of the KC

TM

light rack.

• Tighten the screws with a Phillips screwdriver.

Do not over-tighten.

31

Assembly

19

30

29

• Using safety scissors, remove the sport bar brackets from

the plastic connector. Dispose of the plastic connector.

• Position the sport bar upright.
• Fit a sport bar support through a tunnel in a rear corner

of the canopy. Make sure the ring end of the sport bar
support is positioned toward the sport bar.

• Position a sport bar bracket above one of the sport bar

side legs, as shown.

• Fit the ring on the sport bar support against the end of

the sport bar bracket.

• Fold the sport bar bracket over the sport bar to close it

around the sport bar and sport bar support.

Sport Bar Bracket

Sport Bar
Support

Ring

Side Leg

• Insert a #6 x 1

1

/

2

" screw through the sport bar bracket

and into the sport bar.

• Tighten the screw with a Phillips screwdriver. Do not

over-tighten.

• Repeat steps 29 and 30 to attach the other sport bar

support and sport bar bracket to the other sport bar
side leg.

Sport Bar
Bracket

Wide
Tabs

Wide Slots

Tunnel