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Repairs – Mercury Marine AirDeck 899194001 User Manual

Page 36

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REPAIRS

32

The repair kit which comes with the boat is a one part glue

operation and should be used for emergency minor repair. For a

permanent repair, a two part Hypalon glue should be used. This

two part Hypalon glue and patching materials are available from

Mercury Marine.
Small tears and punctures in the air chambers which are

1 cm (0.393 in.) or less, can be repaired in an emergency. Larger

areas, or if the patch will overlap a seam, should be patched by a

professional repair technician at an inflatable repair station.

Contact your local Mercury dealer for the nearest inflatable repair

station.
For the best results when gluing, the relative humidity should be

less than 60%, ambient air temperature should be between

18 °C to 25 °C (65 °F to 77 °F) and not in direct sunlight.
Cut out a patch large enough to overlap the damaged area by a

minimum of 38 mm (1.5 in.) from all sides. Center the patch over

the damaged area and with a pencil trace the outline of the patch.

Apply masking tape around the perimeter of the outlined patch

area to ensure a tight and clean glue line.
Using 100 grit sandpaper or a pumice stone, roughen the patch

area on the boat as well as the backside of the patch. When

sanding, you just need to rub off the protective outer surface of the

fabric until a dull finish appears.
Clean the sanded surfaces with either toluene or tolual cleaning

solvents. Keep solvent off skin.

ONE PART GLUE (EMERGENCY REPAIRS ONLY)

Follow the directions on the cement tube.

TWO PART ADHESIVE

Mix a batch of adhesive according to the mixing directions provided

with the adhesive. Keep adhesive off skin. When the adhesive is

fully mixed, it must sit for a short time to activate the catalyst.

Failure to do so will create poor fabric adhesion.