Ferris Industries Derby Colts & Stallions 45494KIT - Manual

1 © Copyright 2003 Ferris Industries. All Rights Reserved.
48714
Rev. 03/2003
TP 200-7125-00-SK-D
WARNING
Before beginning any service work turn off the
PTO, set the parking brake, turn off the ignition,
and disconnect the spark plug wire(s).
REMOVAL
1. Remove the bumper from the machine. Save the
hardware.
2. Remove the cross bar and mounts from the fuel
tanks. Save the hardware.
3. Remove the fuel supply hose from the bottom of the
fuel tank and drain all remaining fuel into a suitable
container.
4. Remove the fuel tank from the machine and save all
of the hardware. Discard the fuel tank and the rub-
ber grommets.
5. Cut the tie wraps that fasten the fuel supply hose to
the frame rail.
6. Cut 10” (25,4cm) from the fuel supply hose and wire
loom covering. Route on the inside of the frame rail.
Installation
Instructions
Fuel Tank Replacement Kit
45494KIT & 45495KIT
For Derby Colts & Stallions
WARNING
Gasoline is highly flammable and must be
handled with care. Do not allow open flame,
smoking or matches in the area.
INSTALLATION
1. Install the iso mounts in the front inserts of the new
tank.
2. Install the new tank mount bracket onto the existing
tank mount plate and secure with the supplied hard-
ware. See Figure 1 below for mount and hardware
orientation. Make sure to use to holes to mount the
bracket.
3. Install the fuel tank onto the machine and secure
with all of the saved hardware.
4. Reconnect the fuel supply hose to the new fitting on
the inside surface of the tank and secure with the
saved hose clamp. Secure the fuel supply hose to
the frame rail, making sure not to contact the pump
cooling fan.
5. Reinstall the cross bar and mounts onto the new
tank and secure with the saved hardware.
6. Reinstall the bumper and secure with the saved
hardware.
A
B
H
G
C
D
E
F
Figure 1. Fuel Tank Installation
A. 3/8” x 1-1/4” Bolts E. 3/8” Fender Washers
B. 3/8” SAE Washers F. 3/8” Nylon Lock Nuts
C. Tank Mount Bracket G. 5/16” x 1-1/4” Bolts
D. Tank Mount Plate H. 5/16” SAE Washers