Flowserve NMD - Manual (Page 2)

NMD, NMAD USER INSTRUCTIONS ENGLISH 71576436 - 11/09
Page 2 of 40
CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ...........................4
1.1 G ENERAL .........................................................4
1.2 CE MARKING AND APPROVALS ...........................4
1.3 D ISCLAIMER ......................................................4
1.4 C OPYRIGHT ......................................................4
1.5 D UTY CONDITIONS ............................................4
1.6 S AFETY ............................................................5
1.7 N AMEPLATE AND SAFETY LABELS .......................8
1.8 S PECIFIC MACHINE PERFORMANCE ....................8
2 TRANSPORT AND STORAGE ...........................10
2.1 C ONSIGNMENT RECEIPT AND UNPACKING ..........10
2.2 H ANDLING ......................................................10
2.3 L IFTING ..........................................................11
2.4 S TORAGE .......................................................12
2.5 R ECYCLING AND END OF PRODUCT LIFE ............12
3 PUMP DESCRIPTION.........................................12
3.1 C ONFIGURATIONS ...........................................12
3.2 N OMENCLATURE .............................................13
4 INSTALLATION....................................................13
4.1 L OCATION .......................................................13
4.2 F OUNDATION ..................................................14
4.3 I NITIAL ALIGNMENT ..........................................15
4.4 P IPING ...........................................................15
4.5 E LECTRICAL CONNECTIONS .............................17
4.6 F INAL SHAFT ALIGNMENT CHECK .......................17
4.7 P ROTECTION SYSTEMS ....................................17
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN...........................................................18
5.1 D IRECTION OF ROTATION .................................18
5.3 P RIMING AND AUXILIARY SUPPLIES ...................18
5.4 S TARTING THE PUMP .......................................19
5.5 R UNNING THE PUMP ........................................19
5.6 S TOPPING AND SHUTDOWN ..............................21
5.7 H YDRAULIC , MECHANICAL AND ELECTRICAL DUTY
............................................................................21
5.8 P UMPS FOR F OOD U SE OR P OTABLE W ATER ...22
PAGE
6 MAINTENANCE...................................................22
6.1 G ENERAL ........................................................22
6.3 S PARE PARTS ..................................................25
6.4 R ECOMMENDED SPARES AND CONSUMABLE ITEMS
............................................................................25
6.5 D ISASSEMBLY .................................................25
7 FAULTS; CAUSES AND REMEDIES ..................27
8 PARTS LIST AND DRAWINGS ...........................28
8.1 S ECTIONAL DRAWINGS ....................................28
8.2 S ECTIONAL DRAWINGS PART LIST .....................34
8.3 G ENERAL ARRANGEMENT DRAWING .................36
9 CERTIFICATION .................................................36
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS...............................................................36
10.1 S UPPLEMENTARY U SER I NSTRUCTIONS ..........36
10.2 C HANGE NOTES ............................................36
10.3 A DDITIONAL SOURCES OF INFORMATION .........36