Amana Router Bit - Manual

4. Excess Material
5. Sub-Base
6. Collets
7. Sharpen
3. Multi Speed
2. Inspection
11. Power Off
12. Max. RPM Table
14. Notice
13. Safety
1. Routers Only
8. Router Table
9. Start up
10. Vibration
Router bits are designed to use in portable or stationary routing machines
only. Do not use router bits in any other equipment such as drill press,
portable electric drill, cordless drill, die grinder, milling machine, etc.
Where applicable, it is recommended that you use a high quality router table.
This is especially useful and safer for panel raising, stile & rail door cutting,
etc. Except when securely fastened to a sturdy, high-quality router table,
never use a portable router “free-hand” in an upside-down (inverted) manner.
Never start nor stop the router while the cutting tool is touching anything,
including the workpiece.
Unplug router and or machine before changing tooling.
Do not exceed the maximum RPM shown for the particular tool you are using.
If there is any indication of vibration, immediately turn off and unplug the
router and carefully inspect the router, spindle, collet, cutting tool, table,
clamps, etc. Do not proceed until the condition has been properly identified
and corrected.
You should always inspect any cutting tool (new or used) before using.
Ensure that all hardware (allen screws, hex nuts, collars, etc.) are properly
tightened and that ball bearings (if so equipped) rotate freely. Do not use
any cutting tool if there is evidence that the carbide is chipped or cracked or
if the tool appears imbalanced. This procedure is especially important after
the tool has been re-sharpened.
For the highest quality cut and safest operation, a variable speed router
with a horsepower rating of two or higher is recommended. If using a
multi-speed router, use the slow or medium speed setting (see RPM chart).
The overall performance and quality of cut depends on speed (RPM), feed-
rate, material type and amount of material being removed. Adjustments
can be made to provide the desired finish of cut. Some multi-speed routers
utilize a ‘soft start’ feature which slowly increases R.P.M. speed when the
router is switched on. This feature reduces start-up reaction torque,
particularly when using larger diameter router bits. Follow router
manufacturers instructions for the safest use of the particular router you
are using.
INSTRUCTIONS & RECOMMENDATIONS
FOR SAFE USE OF LARGE DIAMETER AND ASSEMBLY TYPE ROUTER BITS
THANK YOU FOR PURCHASING ANOTHER TOP-QUALITY AMANA TOOL ® ROUTER BIT.
ROUTER BITS & CUTTING TOOLS CAN BE DANGEROUS WHEN IMPROPERLY USED,
SO PLEASE READ AND FULLY UNDERSTAND THE FOLLOWING GUIDELINES BEFORE
USING THIS TOOL:
For large cuts, it is advisable to first remove as much material as possible
prior to using the large bit. For example, if using 1-1/2" radius corner round
bit (#49526), start off using several passes or a smaller radius, or bevel the
material with a table saw, etc. For large dado type cut, consider using
alternative methods, such as a table saw with a dado set, instead of a large
router bit.
When installing the router bit into the router or shaper collet, be sure the tool
is straight and firmly tightened. Also, the base or sub-base should be large
enough to accommodate the diameter of the tool you are using. Always use
a properly designed sub-base with your router. Using the base without the
sub-base does not provide enough stability for the router.
Proper router collets are essential to safe routing. Worn, scored or out-of -
round router collets do not provide adequate holding power and will increase
run-out and vibration. Multiply these factors by the router R.P.M. (22,000
and greater), and you will realize why we must emphasize the importance of
proper router collet condition. Do not assume that new collets are
geometrically correct. Dark marks or grooves in the router bit shank usually
indicate slippage and a worn collet, which should be replaced immediately.
ROUTER BIT SHANKS SHOULD BE COMPLETELY INSERTED INTO
THE COLLET AND BACKED OFF SLIGHTLY (APPROX. 1/16").
NEVER PARTIALLY INSERT THE BIT INTO THE COLLET. DO NOT
USE REDUCING SLEEVES BUT, RATHER, THE CORRECT SIZE COLLET.
The same way you would not drive your car with flat tires, do not use a dull
router bit. This results in a poor quality cut, excessive vibration, burning of
the wood, and possible chipping or breaking of the router bit. Sharp tools
cut smoother, faster and with less strain on both the router and the operator.
Always have your cutting tools professionally re-sharpened by a reputable
grinding firm. Again, re-inspect your cutting tool for cracks, chips, loose
hardware & bearings, etc. before using.
Carbide cutting tips may chip or fragment during use. Always use
machine guards and wear proper eye protection while operating routers
and machinery. Keep hands clear of cutting area. Collet integrity and
usage is extremely important to safety and longer tool life. Please refer to
your Router Owners Manuals for further information.
Grinding of this product will produce dust of potentially hazardous
ingredients. Use adequate ventilation and read M.S.D.S. (Material Safety
Data Sheet).
MAX RPM WARNING:
WARNING:
NOTE: THIS GUIDE IS INTENDED FOR GENERAL SAFETY INFORMATION ONLY AND SHOULD NOT BE
CONSIDERED A SUBSTITUTE FOR YOUR POWER TOOL OWNERS MANUAL, NOR A GUIDE TO SAFE
WOODWORKING PRACTICES. PLEASE CONSULT OTHER APPROPRIATE REFERENCE MATERIALS.
AMANA TOOL ® CORP., FARMINGDALE, NY
NOTE: IF YOU SHOULD HAVE ANY QUESTIONS, PLEASE CALL
THE AMANA TOOL
® TECHNICAL HOT-LINE @ 800-445-0077. M-F, 9 AM TO 5 PM, EST.
Printed in U.S.A. Form# OP_130_REV2_08
!
Chamfer First
Max RPM for symmetrical tool only!
This table is only recommendation.
MAX RPM DIA. INCHES DIA. MM
28,000 < 2" 50mm
22,000 2" – 2-3/8" 50-60mm
19,000 2-3/8" – 2-3/4" 60-70mm
16,000 2-3/4" – 3-1/4" 70-80mm
15,000 3-1/4" – 3-5/8" 80-90mm
13,000 3-5/8" – 4" 90-100mm