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Installation, Put new dock leveler into service – Poweramp PR SERIES HYDRAULIC User Manual

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19

INSTALLATION

4111-0001 — Sept. 2010

5.

Raise the leveler platform fully by pushing and
holding the RAISE button or lightly pulling and
holding the dual lanyard pull ring located in a
recess at the rear of the plaltform.

NOTE: The platform of a properly operating dock

leveler will automatically stop rising when it
reaches approximately 2 – 3 inches from its
full raised height, at which point, the lip
extends. When the lip is fully extended, the
platform will continue to rise until it reaches
the full raised position. (If the lip does not
extend or extend fully, see Platform Rises to
Full Height, But Lip Does Not Fully Extend in
the Troubleshooting section.)

6. Release the RAISE button (or pull ring) to lower

the platform. As long as there is no truck present
at the dock, the platform will lower to the full
below-dock position as the lip folds.

NOTE: If a truck is present, the platform will lower

until the lip rests on the truck/trailer bed. (See
Operating Instructions in Operation section.)

1. Disconnect the external lifting device and chains

from the lifting brackets.

2. Check that the leveler is flush with the dock floor

and that the platform lip contacts both lip keepers
evenly.

If an excessive transition exists between the dock
floor and leveler and/or lip does not contact both
lip keepers evenly, contact Poweramp Technical
Services for further instructions.

3. Install the dock bumpers as required.

4. Turn the main electrical power ON.

Put New Dock Leveler Into Service

7. When the platform lowers to the full below-dock

position, wait 5 seconds after the lip has folded to
allow lip cylinder to fully retract. Push and hold the
RAISE button or lightly pull and hold the
dual-lanyard pull ring until the platform rises just
enough to clear the lip keepers, then release the
RAISE button (or pull ring) to allow the platform to
lower to the cross-traffic (stored) position (lip
engages lip keepers).

NOTE: For dock levelers equipped with the Auto

Return To Dock (ARTD), the platform will
automatically return to the cross-traffic
position if the ARTD is enabled. When the
platform is at the full below-dock position,
there is a six-second delay before the
platform will automatically rise to the cross-
traffic position.

8. Perform steps 5 – 7 at least four times to purge

any air that may be in the hydraulic system and to
ensure proper operation.

9. Raise the platform fully. Hold the platform at this

position using the RAISE button (or dual-lanyard
pull ring) and move the maintenance prop to the
service (upright) position. Release the RAISE
button (or pull ring) to allow the platform to lower
until it is resting on the maintenance prop.

10. With the maintenance prop supporting the

platform, remove the lifting brackets.

11. If equipped with vertical weather seals, position

the seals so that the seals are directly under and
aligned with the overhead door.

12. Push and hold the RAISE button or lightly pull

and hold the dual-lanyard pull ring until the
maintenance prop drops to its stored position.
Release the RAISE button (or pull ring) and allow
the platform to lower fully.

13. Perform step 7 if not equipped with ARTD.

Always stand clear of platform lip when working in
front of the dock leveler. Serious personal injury or
death may result.

Unless the dock leveler is equipped with a tethered
remote, two people are required to engage the
maintenance prop: one person to operate the unit,
the other person to engage the maintenance prop.