Shogun Motorsports Honda CBR600RR (03-06) Frame Slider - Manual (Page 3)

6.
Using a small drill ¼ inch or so drill a pilot hole in the body from the inside out. Remount
bodywork and double check the hole location with the spot tool still inserted (arrow in picture
below is pointing to spot tool). With pilot hole cut and on center, remove body panel to prep for
cutting.
7.
A pencil was then used to draw our diameter of desired shaped hole. A flexible hole template
can also be used for the same purpose. Place the hole template on center of the pilot hole (or
spot tool) and draw your desired diameter.
8.
For this application we used a dremel tool with a sanding roll to open up the hole little by little.
MAKE SURE YOU WEAR PROTECTIVE GOGGLES AND GLOVES As you cut and open the hole to
your scribe marks keep checking that the hole is lining up with your puck dimensions or the spot
tool. If for some reason you cut too big and you want to close the gap around the puck we use
windscreen trim or window seal with 3m adhesive. Trim the seal to fit the hole and get the seam
to meet under the puck so it is less visible.