Installation and tapping – Perlick DP1KP User Manual
Page 2

Installation and Operating Instructions
2
PARTYMASTER DISPENSER
Form No. Z2022A
2/25/98
Connecting the Regulator to the CO
2
Cylinder
1.
Remove blue plug from regulator fitting.
(Note: Do not remove the carbonic washer.)
2.
Screw regulator onto gas cylinder valve. Tighten
with wrench until vertically straight. Be sure that
shut-off valve (black lever) on regulator is in
OFF (horizontal) position.
3.
Place a screw clamp over end of red air line and push
onto regulator tailpiece. Tighten clamp with a screwdriver.
Adjusting CO
2
Gas Flow
1. Turn regulator adjusting screw counterclockwise until it turns freely.
2. Turn hand valve counterclockwise on CO
2
cylinder
to the fully open position.
3. Turn regulator adjusting screw clockwise until desired
pressure is reached (approx. 12-15 lbs.). Tighten stop nut on adjusting screw.
4. Open shut-off valve on bottom of regulator.
CO
2
Leak Test
Dilute a small amount of liquid dishwashing soap and rub the soapy
mixture around each connection. If bubbles appear, tighten connection.
Replacing CO
2
Gas Cylinder
1. Turn the CO
2
hand valve clockwise until seated and close shut-off valve on regulator.
2. Unscrew regulator from cylinder fitting.
3. Replace carbonic washer (Part No. 157F2P), if needed and reattach regulator to filled cylinder.
4. Turn CO
2
hand valve counterclockwise until fully open. Turn regulator shut-off valve
to open position.
5. Adjust CO
2
gas flow as required, turning clockwise for higher pressure.
Proper CO
2
Handling
Always...
•
Connect a regulator (reducing valve) to a CO
2
cylinder.
•
Secure cylinder in upright position whether in storage or in use.
•
Keep cylinder away from heat. Rupture disc vents at 122
o
F. maximum.
•
Ventilate room after high pressure gas leakage.
•
Check the last DOT test date on cylinder neck before filling. If more than five
years old,
the cylinder must be retested to DOT specifications.
•
Be sure CO
2
cylinder outlet fitting is free of dust or dirt before attaching regulator.
•
Store CO
2
cylinder and regulator assembly upright.
•
Allow only properly trained and experienced personnel to handle high pressure gas.
Never...
•
Connect cylinder directly to a keg without a regulator (reducing valve).
•
Drop or throw regulator or CO2 cylinder.
•
Transport CO
2
cylinder in a closed vehicle.
•
Apply oil to a regulator.
•
Shut off CO
2
cylinder when not in use. You will not save gas by doing so!
•
Allow untrained, inexperienced personnel to handle high pressure gas.
Failure to heed this warning could result in personal injury or death.
CO
2
Gas
Drum
Shut Off Valve
(Black Lever in
Closed Position)
Hand
Valve
Cover for
Adjusting Broach
CO
2
Pressure
Gauge
Regulator
Fitting
WARNING/SAFETY
INSTRUCTIONS
Beverage systems
pressurized with carbon
dioxide or nitrogen must
be equipped with two
safety relief valves; one
at the cylinder regulator
and the other in the gas
line upstream on the
product tanks.
INSTALLATION and TAPPING
Fitting for
Red Air Hose