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Instructions for cutting hinge, Determine hinge height, Mark hinge for cutting – Ives 711 Series User Manual

Page 2: Cut hinge, Shorten hinge pin 3/4, Insert top and bottom tip

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829172-00(0)

Instructions for Cutting Hinge

Determine hinge height.

1

Mark hinge for cutting.

2

Cut hinge.

3

Shorten hinge pin 3/4”.

4

Insert top and bottom tip.

5

Measure height of opening

from finished floor to

underside of door frame

header.

Hinge height is height of

opening MINUS 7/8”.

Important Note:

6

Fold hinge so that cut line is visible.

Starting on barrel, cut through

entire hinge along line.

Debur all cut edges with file.

Use center punch or heavy gauge

nail on pin in short cut off portion of

hinge to remove hinge tip. SAVE

HINGE TIP for use in step 5.

Tap hinge pin back into barrel.

Tap hinge pin tips (retained from step 3 and 4) firmly

into top and bottom of barrel until shoulder sets

squarely on barrel.

NOTE: Both tips MUST BE INSTALLED to hold hinge

pin in position.

Determine which end of

hinge will be the TOP

using door and frame as

a guide.

Open hinge to expose

back of hinge (holes

are NOT countersunk).

Measure hinge height

calculated in step 1

from top of hinge.

Using square, mark a line

on back of both hinge

leaves and the barrel.

Using center punch or heavy nail, tap on cut surface of

hinge pin to remove top hinge tip (save tip for step 5).

Expose 1” of hinge pin. Measure and mark 3/4” from end

of pin.

DOUBLE CHECK MEASUREMENT BEFORE CUTTING.

Cut pin at mark.

DOUBLE CHECK MEASUREMENT BEFORE CUTTING!

NOTE: Cut end of hinge must be used as BOTTOM OF HINGE ONLY!

If more than 6” is cut from bottom of hinge, additional

mounting holes will be required on bottom of hinge. Use cut

off piece of hinge to mark and prepare hole locations on

bottom of hinge.

Height of

opening

MINUS 7/8”

Opening

height

minus

7/8”

Bottom

Cutting line

A.

B.

A.

B.

C.

D.

A.

B.

C.

D.

A.

B.

C.

A.

B.

Save tip

3/4”

Save tip

Top

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