WEATHER GUARD Model 224-3-01 Aluminum Quick Clamp Rack, Dual Side - Manual (Page 5)

5
Step 5 for
Ford Windstar
5. Drill the marks with a 9/32” drill bit.
Apply E-6000 Sealant to the roof
around each hole. Fasten the Rack to
the roof (
Figure 9.).
1/4” Lock
Washer
Clamp Bar
Spacer
Mounting
Pad
Roof
13/32" hole with Blind
Fastener installed
E-6000
Sealant
Figure 7. Astro Rear Stand Mounting
Step 5 for Astro / Safari
5. Drill the marks at the rear of the
roof with a 9/32" drill bit, then apply a
small bead of E-6000 around the
holes. Drill the marks at the front of
the roof with a 13/32" bit. Apply
E-6000 Sealant to the roof around
each hole. Install Blind Fasteners fol-
lowing the installation instructions on
the back page. Once installed, fill the
top of the Blind Fastener holes with E-
6000 Sealant. Fasten the rack (
Fig-
ures 7. & 8.).
5/16” Flat Washer
E-6000
Sealant Roof
1/4-20 Nylon Lock Nut
Mounting
Bracket
w/ Stand
1/4-20 x 1-1/2"
Hex Head Bolt
Figure 8. Astro Front Stand Mounting
CAUTION
To keep debris out of your
eyes when drilling, always
wear protective eyewear.
CAUTION
Do not apply too much pres-
sure when drilling. Too much
pressure may cause dimples
in the roof around the holes.
Also, there may be a danger of
penetrating the interior head
liner.
Roof Mounting
Plate
Roof Mounting
Pad
9/32" hole
Roof
5/16” Flat Washer
E-6000
Sealant
1/4-20 Nylon Lock Nut
Figure 9. Windstar Mounting