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Nor-Lake Plasma Freezers & Blood Bank Refrigerators User Manual

Page 8

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8

MAINTENANCE SERVICE AND ANALYSIS GUIDE

REFRIGERATION SYSTEMS - ALL MODELS

MALFUNCTION

POSSIBLE CAUSE

SOLUTION

Compressor will not start -

1. Service cord unplugged

1. Plug in service cord

no hum

2. Fuse blown or removed

2. Replace fuse

3. Overload tripped

3. Determine reasons and correct

4. Control stuck open

4. Repair or replace

5. Wiring incorrect

5. Check wiring against the diagram

Compressor will not start -

1. Improperly wired

1. Check wiring against the diagram

hums but trips on overload

2. Low voltage to unit

2. Determine reason and correct

protector 3.

Starting

capacitor defective

3. Determine reason and replace

4. Relay failing to close

4. Determine reason, correct or replace


Compressor starts and runs,

1. Low voltage to unit

1. Determine reason and correct

but short cycles on overload

2. Overload defective

2. Check current, replace overload protector

protector

3. Excessive head pressure

3. Check ventilation or restriction in

refrigeration

system

4. Compressor hot-return gas hot

4. Check refrigerant charge, fix leak if

necessary

Compressor operates long

1. Short of refrigerant

1. Fix leak, add refrigerant

or continuously

2. Control contact stuck

2. Repair or replace

3. Evaporator coil iced

3. Determine cause, defrost manually

4. Restriction in refrigeration

4. Determine location and remove restriction

system

5. Dirty condenser

5. Clean condenser

Compressor runs fine, but

1. Overload protector

1. Check wiring diagram

short cycles

2. Cold control

2. Differential too close - widen

3.

Overcharge

3.

Reduce

charge

4. Air in system

4. Purge and recharge

5.

Undercharge

5.

Fix leak, add refrigerant

Starting capacitor open,

1. Relay contacts stuck

1. Clean contacts or replace relay

shorted or blown

2. Low voltage to unit

2. Determine reason and correct

3.

Improper

relay

3.

Replace

Relay defective or burned out

1. Incorrect relay

1. Check and replace

2. Voltage too high or too low

2. Determine reason and correct

Refrigerated space too warm

1. Control setting too high

1. Reset control

2.

Refrigerant

overcharge 2.

Purge

refrigerant

3. Dirty condenser

3. Clean condenser

4. Evaporator coil iced

4. Determine reason and defrost

5.

Not

operating

5.

Determine

reason, replace if necessary

6. Air flow to condenser or

6. Remove obstruction for free airflow

evaporator

blocked

Standard temperature system

1. Control setting is too low

1. Reset the control

freezes the product

2. Control points stuck

2. Replace the control

Objectionable noise

1. Fan blade hitting fan shroud

1. Reform or cut away small section of shroud

2. Tubing rattles

2. Locate and reform

3. Vibrating fan blade

3. Replace fan blade

4. Condenser fan motor rattles

4. Check motor bracket mounting, tighten

5.

General

vibration

5.

Compressor suspension bolts not loosened

on applicable models - loosen them

6. Worn fan motor bearings

6. Replace fan motor


Pan Area

1. No cooling

1. Make sure switch is in the "on" position

2. Too cold

2. Adjust temperature control - see instructions

under pan area

3. Too warm

3. Adjust temperature control - see instructions

under pan area