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Maintenance, Assembly – Poulan Pro PR500N21SH LAWN MOWER User Manual

Page 7

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18

AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air fi lter.
Clean the element after every 25 hours
of operation or every season. Replace
the air fi lter every 100 hours of operation
or every season, whichever occurs fi rst.
Service air cleaner more often under dusty
conditions. See the maintenance section
of your engine manual.

MUFFLER
Inspect and replace corroded muffl er as it
could create a fi re hazard and/or damage.

IN-LINE FUEL FILTER (KOHLER or B&S
PRO / ENDURANCE ENGINES ONLY)
The fuel fi lter should be replaced once
each season. If fuel fi lter becomes
clogged, ob struct ing fuel fl ow to car bu re-
tor, re place ment is re quired.
1. With engine cool, remove fi lter and plug

fuel line sec tions.

2. Place new fuel fi lter in position in fuel

line with arrow pointing towards carbu-
retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs fi rst.
Set spark plug gap according to engine
manual specifi cations.

CLEANING

IMPORTANT: For best performance, keep
mower housing free of grass build-up and
trash. Clean the underside of your mower
after each use.
• Clean the underside of your lawn mower

by scraping to remove buildup of grass
and trash.

• Clean engine often to keep trash from

accumulating. A clogged engine runs
hotter and shortens engine life.

• Keep fi nished surfaces and wheels free

of all gasoline, oil, etc.

We do not recommend using a garden
hose to clean the outside of your lawn
mower unless the elec tri cal system, muf-
fl er, air fi lter and carburetor are covered to
keep water out. Water in engine can result
in shortened engine life.

GRASS CATCHER (IF SO EQUIPPED)
Grass catcher may be hosed with water
but must be dry when used.

CAUTION: Under nor mal usage, the

catch er material is subject to de te ri o ra tion
and wear and should therefore be checked
to ensure compliance with origi nal
manufacturer specifi cations.

Fuel
Filter

Clamp

Clamp

MAINTENANCE

7

ASSEMBLY

AS SEM BLE GRASS CATCHER
(REAR DISCHARGE MOWERS ONLY)
IMPORTANT:
If your model lawn mower
is mulcher ready, the mulcher plate or plug
must be removed before using mower as
a bagger. To convert mower to bagging or
discharging, see the Operation section in
this manual.
Look at the different grass catcher illustra-
tions that follow. Determine which type
of grass catcher you have and follow the
appropriate instructions.

Flanged
locknut

Wheel
assembly

Washer

Axle

O-Ring

Upper handle

Control bar

Engine
starter rope

Rope guide

T-Knob

ALL HANDLES
• Raise upper handle section into place on

lower han dle, remove protective padding
and tighten both handle knobs.

• Remove handle padding holding opera-

tor pres ence control bar to upper handle.

• Your lawn mower handle can be ad-

justed for your mowing comfort. Refer to
“ADJUST HANDLE” in the Service and
Adjustments section of this manual.

NOTE: For shipping purposes, the rear
wheels on your lawn mower may not be
adjusted to the same position as the front
wheels. Before operating mower adjust all
wheels to the same cutting height.

INSTALL STARTER ROPE
(MODELS EQUIPPED WITH T-KNOB)
• Loosen T-knob.
• Hold control bar against upper handle.
• Slowly pull engine starter rope out until

rope will slip into loop of rope guide.

• Tighten T-knob.

INSTALL REAR WHEELS
(HIGH WHEEL MOWERS ONLY)
Some high wheel models require wash ers
which will be pro vid ed in a parts bag. If provid-
ed, install washers on the axle fi rst as shown.
• Install one (1) rear wheel on the axle of

rear wheel adjuster.

• Install 3/8-16 locknut and tighten securely.
• Repeat procedure for other rear wheel.